Product Name: Conveyor Idler
Category: Conveyor Idler
Immerse yourself in the zenith of engineering ingenuity with our Conveyor Idler, a masterpiece of unparalleled craftsmanship engineered to redefine the landscape of material handling. This extraordinary creation ensures flawless guidance and elevation of conveyor belts, guaranteeing uninterrupted material flow with precision that is second to none. Constructed from the most resilient materials, it effortlessly handles substantial payloads, enduring the harshest conditions with grace. With a design that skillfully minimizes friction and wear, your conveyor belt enjoys a longer lifespan and significantly reduced maintenance costs. Prioritizing user ease, it features straightforward installation and maintenance, making it an indispensable asset across various industries like mining, construction, and manufacturing. Enhance your conveyor system with this formidable and enduring Conveyor Idler, and experience a remarkable surge in operational productivity.
Our state-of-the-art polyurethane products represent the height of contemporary engineering, offering a suite of exceptional features that distinctly set them apart. They provide extraordinary wear and oil resistance, coupled with formidable defenses against acids and alkalis. Moreover, they deliver stellar ozone and age resistance, demonstrating remarkable durability even in extremely cold temperatures. Their superior tear resistance and impressive impact absorption, paired with excellent elasticity and vibration damping capabilities, make them ideal for demanding, high-load applications. These versatile marvels find extensive application in a wide array of industries, from national defense and mining machinery to construction, chemical processing, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Unveiling the revolutionary roller surface, crafted from ultra-high molecular weight polyethylene pipe-a brilliant testament to our factory's innovative prowess. This groundbreaking material surpasses traditional metal rollers with unmatched wear resistance and corrosion prevention, along with non-stick and self-lubricating properties. By leveraging the superior mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), lauded for its excellence among engineering plastics, both the roller surface and seat cover deliver top-tier performance. This trailblazing design sets a new benchmark, overshadowing traditional materials with its superior capabilities.
Explore the engineering marvel of our tapered self-aligning roller, meticulously engineered to offer steadfast support to conveyor belts and their loads. This essential component guarantees the stable and efficient operation of conveyor systems, delivering exceptional value and performance. These indispensable rollers are recognized across a diverse spectrum of fields and industries, continually earning widespread acclaim for their reliability and efficiency. As they evolve, they firmly establish themselves as fundamental components in contemporary industrial applications.
At the forefront of specialized wing roller production, our company leads the way with these critical components, also known as retaining or vertical rollers. They play a pivotal role in ensuring the stability of self-aligning roller systems, expertly integrated with self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers are crucial in preventing belt misalignment, thus ensuring operational stability and optimizing system efficiency.
We excel in the fabrication of parallel rollers, celebrated for their exceptional wear resistance and remarkably low friction coefficient, which significantly reduces belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under severe conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand constant shocks and vibrations, these rollers deliver flawless performance within temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and straightforward installation and maintenance ensure seamless, maintenance-free operation with a prolonged service life. Our factory also offers an extensive range of conveyor belt-related products to meet every conceivable requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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