Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a sophisticated solution tailored to address the intricate and exacting demands of contemporary material handling systems.
Unmatched Durability
Crafted from high-grade materials, our conveyor idler showcases exceptional resistance to wear, corrosion, and impact. It is meticulously engineered to endure heavy loads and continuous operation, guaranteeing an extended service life even in the most challenging environments like mines, ports, and expansive manufacturing plants.
Precision Engineering for Peak Performance
The idler is precisely crafted to ensure perfect alignment and balance, which significantly minimizes vibration and noise during operation. This precision promotes smoother conveyor belt movement and mitigates the risk of belt misalignment and premature wear, thereby augmenting the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously designed surface finish, our conveyor idler offers extremely low friction. This not only cuts down the power required to drive the conveyor but also reduces heat generation, further enhancing the longevity of both the idler and the belt.
Effortless Installation and Maintenance
Recognizing the importance of minimizing downtime, our conveyor idler is engineered for swift and straightforward installation, facilitating quick and hassle-free replacement or upgrades. Its modular design simplifies maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Wide-Ranging Applications
Adaptable to a multitude of conveyor belt widths and types, our idler can be tailored to meet specific project requirements. Whether you're handling a high-speed parcel sorting system or a heavy-duty ore transportation line, our product ensures consistent and reliable performance.
Unwavering Quality Assurance and After-Sales Support
Our commitment to delivering exceptional quality is unwavering. Each conveyor idler endures rigorous quality control checks before dispatch. Furthermore, our dedicated after-sales team is always at your service, ready to provide technical assistance, spare parts, and any other support needed to ensure smooth operation of your conveyor system.
Opt for our conveyor idler and witness heightened productivity, diminished operating expenses, and a more dependable material handling process.
Our polyurethane products exhibit a range of extraordinary properties including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They boast low temperature resistance, tear resistance, impact resistance, high elasticity, and robust vibration absorption, along with substantial load support capacity. These versatile traits make them vital across numerous sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our groundbreaking roller surface material is fashioned from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This superior material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover. Compared to traditional materials, our selection offers substantial advantages in performance and durability.
Our parallel rollers are engineered for superiority, delivering exceptional wear resistance and an extraordinarily low friction coefficient to maintain belt integrity. With excellent self-lubricating properties, they function without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure seamless operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is expertly crafted using an advanced automatic cutting machine, ensuring precise cuts without deformation or chips. This results in exceptional perpendicularity between the fracture and the pipe, as well as outstanding parallelism between the two ends.
(2) Utilizing a specialized boring machine, both ends of the roller pipe are bore simultaneously in areas designated for bearing installation, ensuring impeccable coaxiality. This process also completes end face flattening and interior angle cutting in a single, seamless step.
(3) The inner wall of the supporting roller undergoes anti-rust painting, ensuring remarkable corrosion resistance and longevity.
2. Roller Shaft
A slot flat double end milling machine is employed to simultaneously process the slot flat at both ends, guaranteeing that the roller shaft's slot flat is perfectly symmetrical.
3. Bearing:
1) We utilize top-tier roller bearings from leading domestic and international brands, assuring the highest quality and reliability.
2) Semi-automatic filling with low-temperature lithium-based lubricating grease is conducted for optimal cold resistance, eliminating the need for future replenishment.
4. Sealing
Featuring a sophisticated composite sealing structure with non-contact labyrinth and contact Lip designs, this system is both waterproof and dustproof, ensuring a superior sealing effect.
5. Product Assembly
Automatic pressing is utilized to guarantee precise overall assembly accuracy of the supporting rollers.
6. Welding:
Fully automatic mixed gas shielded welding is employed, delivering superior welding seam quality and high accuracy. Equipped with dust removal systems, this method is safe, efficient, environmentally friendly, and promotes a healthy working environment.
7. Coating:
Our state-of-the-art dust-free sealed automatic coating line facilitates automated processes for loading, unloading, coating, palletizing, and packaging, while also ensuring environmentally responsible exhaust gas treatment.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to all needs:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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