Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler—an epitome of excellence crafted for seamless support and guidance of conveyor belts. Engineered with precision and crafted from premium, durable materials, this idler stands as a paragon of robustness, ready to bear heavy loads and withstand the rigors of challenging environments. Its meticulously designed architecture minimizes friction and belt wear, exponentially enhancing belt longevity and slashing maintenance costs. This user-friendly idler is a breeze to install and maintain, making it indispensable across industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our steadfast and enduring Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their remarkable attributes, including outstanding wear resistance, resistance to oils, acids, and alkalis, and they shine with ozone and aging resistance, even at low temperatures. Their tear and impact resistance is unparalleled, complemented by high elasticity and superior vibration absorption—making them ideal for heavy load support. These adaptable products find extensive application across various sectors, from national defense to mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller's surface is ingeniously fabricated from ultra-high molecular weight polyethylene pipe, a high-caliber material proudly manufactured in-house. This standout material offers exceptional wear and corrosion resistance, combined with non-adhesion and self-lubrication properties, distinguishing it from traditional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its top-tier mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover deliver unparalleled performance benefits over conventional materials.
The tapered self-aligning roller is masterfully crafted to provide unwavering support for conveyor belts and their loads, serving as a pivotal component for stable conveyor system operations. These rollers are invaluable, demonstrating significant utility and effectiveness in material transport. With their outstanding features, they remain essential across numerous fields and industries, continually evolving and garnering accolades and admiration from users over time.
Our company leads with expertise in the specialized production of wing rollers, also referred to as retaining or vertical rollers. These crucial components, when paired with self-aligning brackets, become indispensable elements in self-aligning roller systems. Strategically installed on each side of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, ensuring stability and operational efficiency.
We are distinguished in producing parallel rollers, celebrated for their extraordinary wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess exceptional self-lubricating properties, obviating the need for oiling and reducing stiction under extreme conditions. They feature anti-static attributes and are resistant to combustion, aging, and corrosion by acids, alkalis, and organic solvents. Capable of withstanding repeated impacts and vibrations, these rollers efficiently operate in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, ease of installation, and maintenance-free operation guarantee smooth, enduring performance. Our factory also offers a vast array of conveyor belt-related products to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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