Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution meticulously crafted to exceed the diverse and demanding expectations of today's advanced material handling systems. With state-of-the-art design and engineering, it ensures unparalleled reliability and efficiency in performance.
Exceptional Durability
Constructed with premium-grade materials, our conveyor idler boasts outstanding resistance to wear, corrosion, and impact. It is expertly engineered to endure heavy loads and continuous operation, ensuring an extended service life even in the most challenging industrial environments, including mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
The idler is precisely machined for perfect alignment and balance, significantly minimizing vibration and noise during operation. This precision ensures smoother conveyor belt movement and reduces the risk of belt misalignment and premature wear, thereby enhancing the overall efficiency and reliability of your conveyor system.
Low Friction Design
Utilizing advanced bearing technology and a meticulously designed surface finish, our conveyor idler delivers exceptionally low friction. This innovation not only cuts down on the power required to drive the conveyor but also reduces heat generation, further enhancing the longevity of both the idler and the belt.
Easy Installation and Maintenance
We recognize the significance of minimizing downtime in industrial operations. Our conveyor idler is designed for straightforward installation, enabling quick and hassle-free replacement or upgrade of existing idlers. Its modular design simplifies maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to a vast array of conveyor belt widths and types and can be customized to fit specific project requirements. Whether it's a high-speed parcel sorting system, a heavy-duty ore transportation line, or a standard factory conveyor, our product ensures consistent and reliable performance.
Quality Assurance and After-Sales Support
We are devoted to providing unparalleled quality. Each conveyor idler undergoes rigorous quality control procedures before leaving the factory. Additionally, our dedicated after-sales team is always available to offer technical assistance, spare parts supply, and any other support necessary to ensure the seamless operation of your conveyor system.
Choose our conveyor idler for enhanced productivity, reduced operating costs, and a more reliable material handling process.
Our polyurethane products are renowned for their exceptional properties, including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also offer low-temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and substantial load support capacity. These versatile attributes make them essential across numerous sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
INTRODUCTION TO THE ROLLER PROCESS FLOW
1. Roller Body:
(1) The roller pipe is expertly cut using an advanced automatic cutting machine, ensuring no deformities or chips on the pipe. This method achieves exceptional perpendicularity between the fracture and the pipe, alongside superior parallelism at both ends.
(2) Our roller pipes undergo a precise process with a specialized boring machine, simultaneously boring both ends where bearings are installed, achieving outstanding coaxiality. The process also completes end face flattening and interior angle cutting seamlessly in one step.
(3) An anti-rust painting is meticulously applied to the inner wall of the supporting roller to guarantee exceptional corrosion resistance.
2. Roller Shaft
Utilizing a slot flat double end milling machine, we ensure the slot flats at both ends of the roller shaft are processed simultaneously, providing perfect symmetry.
3. Bearing:
1) We employ top-tier domestic and international brand roller bearings for superior performance and reliability.
2) Our semi-automatic quantitative filling incorporates low-temperature lithium-based lubricating grease, eliminating any future filling needs while providing excellent cold resistance.
4. Sealing
Featuring a sophisticated composite sealing structure combining non-contact labyrinth and contact lip, our design is both waterproof and dustproof with remarkable sealing efficacy.
5. Product Assembly
Our assembly process employs automatic pressing technology to ensure high precision and perfect alignment of the supporting rollers.
6. Welding:
We utilize fully automated mixed gas shielded welding, delivering superior seam quality and precision. Our operations include effective dust removal systems, ensuring a safe, efficient, and environmentally-conscious production environment.
7. Coating:
Our cutting-edge dust-free, environmentally friendly automatic coating line facilitates seamless automatic loading, unloading, coating, palletizing, and packaging, alongside an eco-friendly treatment of exhaust gases.
We offer a diverse array of products, including rollers, idlers, pulleys, rubber belts, and belt conveyors to meet your every need.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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