Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, meticulously engineered component designed to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transport. Crafted from robust materials, this idler is capable of handling heavy loads and enduring harsh conditions. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its lifespan and reducing maintenance costs. User-friendly and easy to install, the Conveyor Idler is an ideal choice for a wide range of industries, including mining, construction, and manufacturing. Enhance the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products exhibit an exceptional array of characteristics, including superior wear resistance, oil resistance, and acid and alkali resistance. They also provide resilience against ozone, aging, and low temperatures, paired with tear and impact resistance. Their high elasticity and excellent vibration absorption make them perfect for supporting large loads. These versatile products find applications across numerous industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material is renowned for its outstanding wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Ultra-high molecular weight polyethylene (UHMW-PE) offers superior mechanical and physical properties, making both the roller surface and seat cover provide exceptional performance advantages over traditional materials.
The tapered self-aligning roller is expertly crafted to provide robust support for conveyor belts and transported materials, serving as a key component to ensure stable conveyor system operation. These rollers deliver exceptional performance and reliability, confirming their critical role in material transportation. Their exemplary characteristics have solidified their indispensable position across various industries. Through continuous innovation and development, they have consistently received accolades and appreciation from users.
Our company is a pioneer in the specialized manufacture of wing rollers, also referred to as retaining rollers or vertical rollers. These crucial components are integral to self-aligning roller systems, linked to self-aligning brackets. Strategically positioned on either side of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are leaders in the production of parallel rollers, renowned for their exceptional wear resistance and extremely low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and minimizing sticking risks in challenging conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical features, lightweight design, and maintenance-free operation guarantee seamless performance and extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.