Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of engineering brilliance, designed to provide unmatched support and direction for conveyor belts. This results in seamless and flawless material transport. Built to withstand intense loads and adverse conditions, this high-quality idler is a fortress of resilience and durability. It boasts precision engineering that minimizes friction and wear on conveyor belts, significantly prolonging their lifespan while drastically cutting maintenance costs. Intuitively designed for utmost user convenience, it offers hassle-free installation and maintenance, making it an exceptional choice for industries such as mining, construction, and manufacturing. Boost your conveyor systems' efficiency with our reliable and durable Conveyor Idler, the cornerstone of dependable material handling.
Our state-of-the-art polyurethane products come equipped with remarkable characteristics, providing extraordinary resistance to wear, oil, acids, and alkalis. Additionally, they offer superior resilience to ozone and aging, along with stunning low-temperature performance and impressive tear and impact resistance. With high elasticity and top-notch vibration absorption, these products are perfectly suited for supporting heavy loads. They are versatile and find extensive applications across diverse sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment. Elevate your operational efficiency with our advanced polyurethane solutions.
The roller surface features ultra-high molecular weight polyethylene (UHMW-PE) pipe, an advanced material produced exclusively by our factory. This outstanding material excels with its remarkable wear and corrosion resistance, non-adhesion, and self-lubricating properties, setting it apart from conventional metal rollers. UHMW-PE is celebrated for its superior mechanical and physical properties among engineering plastics, ensuring that the roller surface and seat cover offer unparalleled performance benefits over traditional materials. Trust in our superior roller solutions for enhanced operational efficiency and reliability.
The tapered self-aligning roller is meticulously engineered to deliver robust support for conveyor belts and the materials they carry, functioning as a crucial element in ensuring the reliability and efficiency of conveyor systems. These rollers provide significant functional benefits, guaranteeing their essential role in material transport. Their exceptional characteristics have secured their indispensability across various industries. Over time, they have evolved and thrived, earning unwavering praise from users, making them a staple in reliable material handling solutions.
Our company is a trailblazer in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers. These essential components, crucial to self-aligning roller systems, are expertly placed on either side of the conveyor belt to prevent misalignment, ensuring stable and optimal performance. As a key element of self-aligning brackets, wing rollers play an instrumental role in maintaining operational stability and efficiency, making them indispensable for advanced conveyor operations.
We excel in producing parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oiling and significantly reducing sticking risks even in the harshest conditions. They provide anti-static capabilities and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, they operate effectively in temperatures ranging from -40ºC to 90ºC. With superior mechanical properties, a lightweight design, and maintenance-free operation, they assure smooth functionality and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.