Impact Roller Solution for Efficient Belt Mixing in Conveyor Systems

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Experience the zenith of engineering prowess with our state-of-the-art Conveyor Idler, a hallmark of exceptional design and premium quality. Expertly engineered to reinforce and smoothly steer conveyor belts, it promises an uninterrupted material transport journey, significantly boosting your operational output. Crafted from top-tier, robust materials, our idler handles the most challenging loads with ease, enduring even the most hostile environments. Its precision-crafted design minimizes friction and wear, thus prolonging your conveyor belt's lifespan while cutting down on maintenance costs. Inherently user-friendly, this Conveyor Idler offers an easy installation and maintenance process, establishing itself as a vital asset to industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable, durable, and enduring Conveyor Idler.

Discover the pinnacle of modern engineering innovation with our cutting-edge polyurethane products, which deliver a remarkable suite of exceptional features. The products exhibit unparalleled wear and oil resistance, and robust resilience against acids and alkalis. They further impress with their superior ozone resistance, resistance to aging, and excellent durability in low-temperature environments. Boasting remarkable tear resistance and outstanding impact absorption, their elasticity and vibration damping make them perfectly suited for high-load applications. These versatile products are extensively used across diverse industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.

Introducing an innovation in roller technology—our roller surface made from ultra-high molecular weight polyethylene pipe, a groundbreaking advancement unique to our factory. This innovative material surpasses traditional metal rollers with its unmatched wear resistance, corrosion resistance, anti-stick properties, and self-lubrication capabilities. Exploiting the superior mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE)—the pinnacle of engineering plastics—both the roller surface and seat cover excel in performance, establishing a new benchmark against conventional material options.

Unveil the engineering brilliance of our tapered self-aligning roller, meticulously crafted to deliver unwavering support for conveyor belts and their material loads. This critical component guarantees the stable and efficient functioning of conveyor systems. Offering exceptional value and performance, these rollers are indispensable for material transportation and are acclaimed across a multitude of fields and industries. As they continue to evolve, they garner widespread admiration and acclaim from users, solidifying their position as crucial components in contemporary industrial applications.

Our company stands as a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These essential components are integral to the integrity of self-aligning roller systems, expertly linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers perform a pivotal role in averting belt misalignment, ensuring operational stability, and optimizing conveyor system efficiency.

We are specialists in the production of parallel rollers, celebrated for their exceptional wear resistance and remarkably low friction coefficient, which greatly reduce belt wear. These rollers offer notable self-lubricating properties, negating the need for oil injection and preventing sticking even under the most challenging conditions. They boast anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers excel within a temperature range from -40ºC to 90ºC. Their superior mechanical attributes, lightweight design, and straightforward installation and maintenance facilitate seamless, maintenance-free operation with extended service longevity. Our facility also supplies a comprehensive range of conveyor belt-related products to meet all needs.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.