Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, top-tier component masterfully crafted to support and guide conveyor belts with precision, guaranteeing a smooth and efficient material transport experience. Constructed from durable, resilient materials, this idler is engineered to withstand heavy loads and harsh working environments. The precision-engineered design minimizes friction and belt wear, significantly prolonging the belt's lifespan and reducing costly maintenance. User-friendly and straightforward to install, the Conveyor Idler is the perfect choice for diverse industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable, long-lasting Conveyor Idler.
Our groundbreaking polyurethane products showcase a remarkable suite of properties, including superior wear resistance, oil and acid/alkali resistance. They also provide excellent ozone, aging, and low-temperature resilience, along with exceptional tear and impact resistance. Their high elasticity and potent vibration absorption capacity make them ideal for substantial load support. These versatile solutions are widely implemented across numerous industries, such as national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgical, agricultural machinery, and sports equipment.
The roller surface is meticulously constructed from ultra-high molecular weight polyethylene pipe, a high-performance material crafted in-house. This material distinguishes itself with outstanding wear and corrosion resistance, non-adhesion, and self-lubricating properties, setting a new standard over traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties in engineering plastics, ensures the roller surface and seat cover deliver unmatched performance advantages over conventional materials.
The tapered self-aligning roller is meticulously engineered to provide formidable support for conveyor belts and the materials they transport, serving as an essential component that guarantees the stable operation of conveyor systems. These rollers offer substantial value and effectiveness during use, underscoring their pivotal role in material transportation. Their outstanding product features have cemented their crucial role across various industries. Over time, they have continuously evolved and thrived, garnering ongoing praise and admiration from users.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These vital components are seamlessly integrated with self-aligning brackets, playing an indispensable role in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers are critical in preventing belt misalignment, thus ensuring stability and operational efficiency.
We excel in the manufacture of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, negating the need for oil injection and minimizing the risk of sticking in harsh conditions. They provide anti-static capabilities and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to fulfill all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.