Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a pioneering solution, meticulously crafted to cater to the multifaceted and rigorous demands of cutting-edge material handling systems.
Exceptional Durability
Crafted with the highest quality materials, our conveyor idler showcases an exceptional ability to resist wear, corrosion, and impact. Specifically built to bear heavy loads and operate incessantly, this idler promises a remarkable lifespan even in the most challenging industrial settings such as mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Each idler is expertly machined to ensure flawless alignment and balance. This meticulous precision dramatically reduces vibration and noise, resulting in smoother conveyor belt operations. It helps prevent belt misalignment and premature wear, significantly boosting the efficiency and dependability of the entire conveyor system.
Low Friction Design
Utilizing state-of-the-art bearing technology alongside a meticulously designed surface finish, our conveyor idler exhibits remarkably low friction. This feature not only cuts down the power needed to drive the conveyor but also reduces heat, prolonging the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, our conveyor idler is engineered for seamless installation, enabling swift and effortless replacement or enhancement of existing systems. Its modular design further simplifies maintenance, providing easy access to internal parts for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable for a vast array of conveyor belt widths and types, customizable to meet unique project needs. Be it a high-speed parcel sorting setup, a robust ore transport line, or a general factory conveyor, our product delivers unwavering and dependable performance.
Quality Assurance and After-Sales Support
Dedicated to delivering superior quality, each conveyor idler undergoes thorough quality checks before dispatch. Our committed after-sales team is always on standby to provide technical assistance, spare parts, and any other support required to maintain the flawless function of your conveyor system.
Opt for our conveyor idler and unlock heightened productivity, reduced operational costs, and a more trustworthy material handling experience.
Our polyurethane products shine with outstanding attributes, including wear, oil, acid, alkali, ozone, and aging resistance. They also offer remarkable resistance to low temperatures, tearing, and impact, while boasting high elasticity, excellent vibration absorption, and impressive load support. These versatile qualities make them essential across a plethora of sectors including national defense, mining, construction, chemical, textile machinery, wood processing, printing, metallurgical manufacturing, agriculture, and sports equipment.
Our groundbreaking roller surface material, crafted from ultra-high molecular weight polyethylene pipes and extruded in-house, surpasses traditional alternatives in wear, corrosion resistance, non-adhesion, and self-lubrication. The use of UHMW-PE, noted for its outstanding mechanical and physical properties among engineering plastics, elevates the roller surface and seat cover's performance and lifespan.
Our parallel rollers are designed to excel, offering unrivaled wear resistance and a notably low friction coefficient to preserve belt integrity. With superb self-lubricating qualities, they run smoothly without oil injection, immune to jamming even under extreme conditions. These rollers are antistatic, combustion, aging, acid, alkali, and solvent resistant. They endure repeated shocks and vibrations, performing efficiently in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure seamless operation and longevity, fulfilling every conveyor belt requirement within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION: Experience the Precision and Quality!
1. Roller Body: Engineered for Perfection
(1) The roller pipe is expertly crafted using an automatic cutting machine, ensuring no deformation or chips. The cuts maintain high perpendicularity and parallelism, delivering unmatched precision and durability.
(2) Our roller pipe utilizes a specialized boring machine, precisely boring both ends for bearing installation. This ensures exceptional coaxiality while achieving end face flatting and interior angle cutting seamlessly.
(3) Anti-rust Painting: The inner wall of the supporting roller is treated with anti-rust paint, guaranteeing excellent corrosion resistance and longevity.
2. Roller Shaft: Precision and Symmetry Redefined
With a slot flat double end milling machine, both ends are processed synchronously, ensuring perfect symmetry of the roller shaft's slot flat. This ensures optimal balance and performance.
3. Bearing: Superior Quality and Efficiency
1) We utilize top-tier domestic and international roller bearings, setting a standard for reliability and longevity.
2) Our semi-automatic process quantitatively fills low-temperature lithium-based lubricating grease, eliminating future refilling needs, and boasts remarkable cold resistance.
4. Sealing: Advanced Protection Against Elements
Our unique composite sealing structure combines non-contact labyrinth and contact Lip, delivering outstanding waterproof and dustproof capabilities for enhanced product lifespan.
5. Product Assembly: Precision and Integrity
The automatic pressing process ensures precise alignment and overall assembly accuracy of the supporting rollers, upholding our commitment to quality engineering.
6. Welding: Unyielding Strength and Precision
Utilizing fully automatic mixed gas shielded welding, we achieve superior seam quality and precision. Equipped with dust removal technology, our process is not only efficient but also environmentally conscious and safe.
7. Coating: Advanced Protection and Aesthetics
Our state-of-the-art dust-free, sealed, and eco-friendly automatic coating line ensures flawless loading, unloading, coating, palletizing, and packaging, with safe exhaust gas treatment.
Comprehensive Product Range: Rollers, idlers, pulleys, rubber belts, and belt conveyors-all crafted with precision and quality.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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