Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the epitome of advanced engineering, crafted to deliver exceptional support and flawless guidance for conveyor belts. This ensures a seamless flow of materials with unmatched precision and reliability. Constructed from robust and enduring materials, our premium idler remains steadfast even under the heaviest loads and the most challenging conditions. Its superior engineering significantly reduces friction and wear on belts, extending their longevity and slashing maintenance expenses. Thoughtfully designed for user convenience, it ensures easy installation and maintenance, making it an ideal solution for industries such as mining, construction, and manufacturing. Optimize the efficiency of your conveyor systems with our sturdy and dependable Conveyor Idler.
Our cutting-edge polyurethane products are imbued with extraordinary features, offering exceptional resistance to wear, oil, and aggressive chemicals. They also boast remarkable resilience against ozone and aging, along with outstanding low-temperature flexibility, and superior tear and impact resistance. With high elasticity and excellent vibration dampening capabilities, they are perfect for handling heavy loads with ease. These versatile products find application in a multitude of sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface incorporates ultra-high molecular weight polyethylene pipe, a premium material crafted exclusively by our factory to deliver outstanding performance. This exceptional material is renowned for its superior wear and corrosion resistance, non-adhesiveness, and self-lubrication, positioning it a cut above regular metal rollers. Utilizing UHMW-PE—famed for its exceptional mechanical and physical attributes among engineering plastics—ensures that the roller surface and seat cover provide performance advantages that outshine conventional materials.
The tapered self-aligning roller is expertly crafted to provide unwavering support for conveyor belts and their loads, playing a pivotal role in securing the reliability of conveyor systems. These rollers offer exceptional functionality and efficiency, making them indispensable in material transportation. Their outstanding characteristics have established their essential role across a broad range of industries. Over time, they have evolved and thrived, consistently garnering acclaim from users for their reliability.
Our company stands at the forefront as a leading expert in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These crucial components, integrated into self-aligning brackets, are indispensable in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, ensuring operational stability and optimal performance.
We excel in the creation of parallel rollers, renowned for their superior wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature remarkable self-lubricating properties, obviating the need for oiling and reducing the risk of adhesion in severe environments. They also offer anti-static properties and resistance to burning, aging, and corrosion by acids, alkalis, and organic solvents. Withstanding repeated shocks and vibrations, these rollers operate efficiently in temperatures ranging from -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth functionality and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}