Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a groundbreaking solution, meticulously crafted to address the diverse challenges of modern material handling systems, offering unparalleled performance and reliability.
Exceptional Durability
Crafted using premium-grade materials, our conveyor idler showcases exceptional resistance against wear, corrosion, and impact. Designed to endure heavy loads and relentless operation, it guarantees a prolonged service life, making it ideal for challenging industrial settings like mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
Our idler is engineered with precision machining to ensure flawless alignment and balance, crucial for reducing vibration and noise during use. This precision optimizes the conveyor belt's movement, minimizing risks like belt misalignment and wear, ultimately boosting the conveyor system's overall efficiency and reliability.
Low Friction Design
Incorporating cutting-edge bearing technology alongside a meticulously crafted surface finish, our conveyor idler achieves exceptionally low friction. This innovation not only slashes the power consumption needed to drive the conveyor but also significantly curbs heat generation, thus enhancing the longevity of both the idler and the belt.
Easy Installation and Maintenance
Aware of the critical need to minimize industrial operation downtime, our conveyor idler is designed for easy installation, enabling rapid and smooth replacement or upgrading of existing idlers. The modular design streamlines maintenance, providing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler, adaptable for a diverse range of conveyor belt widths and types, can be tailored to meet specific project needs. Whether for high-speed parcel sorting, heavy-duty ore transportation, or general factory conveyors, our product assures consistent, reliable performance.
Quality Assurance and After-Sales Support
Dedicated to delivering superior quality, each conveyor idler undergoes rigorous quality control before dispatch. Our committed after-sales team stands ready to provide technical assistance, spare parts, and any support needed to ensure the seamless functioning of your conveyor system.
Opt for our conveyor idler and witness enhanced productivity, diminished operational costs, and a streamlined, reliable material handling process.
Our polyurethane products feature a suite of outstanding qualities including wear, oil, acid, alkali, ozone, and aging resistance. They also excel in low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and considerable load support. These versatile properties make them essential in sectors like national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our cutting-edge roller surface material, crafted from ultra-high molecular weight polyethylene pipes and expertly extruded in-house, surpasses conventional counterparts in wear and corrosion resistance, non-adhesion, and self-lubrication. Utilizing UHMW-PE, celebrated for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover, offering remarkable performance and longevity compared to traditional materials.
Our parallel rollers are engineered to perfection, providing unmatched wear resistance and a remarkably low friction coefficient that preserves belt integrity. Boasting excellent self-lubricating properties, they operate oil-free and remain jam-free even under severe conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and solvents, enduring repeated shocks and vibrations across temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and lasting durability, meeting all conveyor belt requirements in our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION: Discover the meticulous journey of our Heavy-Duty Conveyor Rollers, expertly crafted for premium performance and unrivaled reliability. Every step in the production process is precision-engineered to ensure excellence.
1. Roller Body:
(1) The roller pipe benefits from a state-of-the-art automatic cutting machine, which prevents any deformation or chips, ensuring a precise cut with remarkable perpendicularity to the pipe's axis. This technique achieves superior parallelism at both ends, maximizing structural integrity.
(2) The roller pipe is expertly processed with a specialized boring machine that efficiently bores both ends where bearings are installed. This method guarantees exceptional coaxiality while simultaneously performing end face flattening and interior angle cutting in one seamless operation.
(3) An anti-rust painting on the inner wall of the supporting roller is meticulously applied, offering outstanding corrosion resistance and extending the longevity of the roller.
2. Roller Shaft
Our roller shaft undergoes precise processing using a slot flat double end milling machine, which symmetrically forms the slot flat at both ends, ensuring impeccable balance and alignment.
3. Bearing:
1) We utilize top-tier domestic and international brand roller bearings, renowned for their durability and performance under demanding conditions.
2) Our semi-automatic quantitative filling with low-temperature lithium-based lubricating grease eliminates the need for future refills, providing exceptional cold resistance and ensuring consistent operation.
4. Sealing
The roller features a sophisticated composite sealing structure that combines a non-contact labyrinth and contact lip, delivering exceptional waterproofing and dustproofing with remarkable sealing effectiveness.
5. Product Assembly
Our assembly process employs precise automatic pressing technology, guaranteeing the overall accuracy and consistency of the supporting rollers for optimal performance.
6. Welding:
Utilizing fully automatic mixed gas shielded welding, our process ensures superior seam quality and welding precision. Equipped with advanced dust removal systems, it offers a safe, efficient, and eco-friendly environment.
7. Coating:
Our dust-free sealed automatic coating line is engineered for environmental sustainability, executing automated loading, unloading, coating, palletizing, and packaging while ensuring harmless exhaust gas treatment.
We proudly offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, each crafted to meet the highest standards of quality and performance.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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