Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of engineering excellence with our Conveyor Idler, a masterpiece of superior craftsmanship designed to revolutionize material handling. This marvel of precision engineering guarantees flawless guidance and elevation of conveyor belts, ensuring an uninterrupted material flow with exceptional precision. Crafted from the most resilient materials, it effortlessly manages substantial payloads while withstanding the harshest environments. Its expertly engineered design minimizes friction and wear, thus prolonging your conveyor belt's lifespan while dramatically reducing maintenance costs. With user convenience at its core, it offers easy installation and minimal maintenance, making it an invaluable asset in sectors like mining, construction, and manufacturing. Elevate your conveyor system with this rugged and enduring Conveyor Idler, and enjoy a remarkable surge in productivity.
Our state-of-the-art polyurethane products represent the pinnacle of modern engineering, featuring a multitude of extraordinary attributes that distinguish them from the rest. They offer exceptional wear and oil resistance, along with formidable resilience against acids and alkalis. Additionally, they exhibit superior ozone and age resistance, showcasing incredible durability even at sub-zero temperatures. Their enhanced tear resistance and remarkable impact absorption, coupled with excellent elasticity and vibration damping capabilities, make them ideal for high-load scenarios. These versatile products find widespread application across an array of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the revolutionary roller surface, meticulously crafted from ultra-high molecular weight polyethylene pipe, a testament to our factory's groundbreaking innovation. This pioneering material surpasses traditional metal rollers with unmatched wear resistance and corrosion prevention, along with non-stick and self-lubricating properties. By leveraging the superior mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its excellence among engineering plastics, both the roller surface and seat cover deliver top-tier performance. This cutting-edge design sets a new benchmark, surpassing traditional materials.
Discover the engineering marvel of our tapered self-aligning roller, expertly designed to deliver unwavering support for conveyor belts and their loads. This essential component ensures the stable, efficient operation of conveyor systems, offering exceptional value and performance. These indispensable rollers are recognized across a wide range of fields and industries. As they evolve, they continue to receive widespread praise and admiration, solidifying their status as essential components in modern industrial applications.
Our company leads the industry in the specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components are vital to the stability of self-aligning roller systems, skillfully integrated with self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and maximizing system efficiency.
We excel in the fabrication of parallel rollers, celebrated for their outstanding wear resistance and remarkably low friction coefficient, significantly reducing belt wear. These rollers display excellent self-lubricating properties, eliminating the need for oil application and preventing sticking, even under extreme conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand constant shocks and vibrations, these rollers perform impeccably within temperatures ranging from -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to fulfill every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.