Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a pinnacle of engineering excellence, meticulously crafted to accommodate the diverse and rigorous requirements of today's advanced material handling systems.
Exceptional Durability
Crafted from top-tier materials, our conveyor idler boasts remarkable resistance against wear, corrosion, and impact. It is robustly designed to handle substantial loads and endure prolonged operation, guaranteeing a prolonged lifespan even in the most challenging industrial settings, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is expertly machined to preserve perfect alignment and balance. This precision dramatically reduces vibration and noise during operation, ensuring smoother conveyor belt movement. It also minimizes belt misalignment and premature wear, thereby enhancing the conveyor system's overall efficiency and reliability.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler delivers exceptionally low friction. This innovation not only diminishes the power consumption necessary for conveyor operation but also reduces heat generation, further prolonging the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical nature of minimizing downtime, our conveyor idler is engineered for seamless installation, facilitating swift and uncomplicated replacement or upgrades of existing idlers. Furthermore, its modular design simplifies maintenance, providing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to a variety of conveyor belt widths and types, customizable to meet specific project specifications. Whether you require a high-speed parcel sorting system, a heavy-duty ore transportation line, or a standard factory conveyor, our product assures consistent and reliable performance.
Quality Assurance and After-Sales Support
Our commitment to excellence is unwavering. Every conveyor idler undergoes rigorous quality inspection before dispatch. Additionally, our dedicated after-sales team is perpetually ready to provide technical assistance, spare parts supply, and any necessary support to ensure your conveyor system operates flawlessly.
Choose our conveyor idler and witness a transformation in productivity, cost efficiency, and reliability within your material handling operations.
Our polyurethane products are distinguished by an impressive array of attributes including exceptional wear resistance, oil resistance, and resistance to acids, alkalis, ozone, and aging. They also offer resistance to low temperatures, tears, and impacts, high elasticity, potent vibration absorption, and significant load support capacity. These versatile properties make them essential across various industries such as defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is fashioned from ultra-high molecular weight polyethylene pipes, expertly extruded on-site. This material outperforms traditional alternatives in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical qualities among engineering plastics, we elevate the roller surface and seat cover. Compared to conventional materials, our choice offers outstanding advantages in performance and durability.
Our parallel rollers are designed for superior performance, offering unmatched wear resistance and an exceptionally low friction coefficient, safeguarding belt integrity. With excellent self-lubricating properties, they operate without oil injection and remain jam-free even under extreme conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand recurrent shocks and vibrations while functioning in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and durability, meeting all conveyor belt needs within our diverse product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION: Discover the meticulous craftsmanship behind our roller production, where precision meets innovation to deliver exceptional quality and performance.
1. Roller Body: Engineered with precision, the roller body is crafted to stand the test of time and use, ensuring seamless integration and operation.
(1) The roller pipe is expertly cut using an automatic cutting machine, ensuring no deformation or chips. Each cut maintains exceptional perpendicularity to the pipe, while both ends are perfectly parallel, showcasing high precision.
(2) Our roller pipe benefits from a specialized boring machine, allowing simultaneous boring at both ends for bearing installation. This process ensures high coaxiality, and the end face flattening along with interior angle cutting are completed in one efficient step.
(3) Anti-rust Painting on the inner wall of the supporting roller provides outstanding corrosion resistance, enhancing durability and longevity.
2. Roller Shaft: Meticulously crafted for symmetry and balance, each roller shaft undergoes a precise manufacturing process.
A slot flat double end milling machine is used to process the slot flat ends simultaneously, ensuring perfect symmetry across the roller shaft.
3. Bearing: Bearings that redefine reliability and efficiency, sourced from elite brands globally.
1) Our roller bearings are sourced from top-tier domestic and international brands, ensuring peak performance and durability.
2) Semi-automatic quantitative filling with low-temperature lithium-based lubricating grease guarantees no need for future refilling, offering robust cold resistance and longevity.
4. Sealing: Cutting-edge composite sealing that combines the best of technology for maximum protection.
This composite sealing structure integrates non-contact labyrinth and contact lip technologies, achieving superior waterproof and dustproof capabilities with remarkable sealing efficiency.
5. Product Assembly: Precision assembly for flawless integration and unrivaled performance.
Our automated pressing techniques guarantee exceptional accuracy in the assembly of supporting rollers, ensuring seamless operation.
6. Welding: Advanced welding techniques for unbeatable strength and dependability.
Embracing fully automatic mixed gas shielded welding, we ensure high-quality seams and precision. With integrated dust removal devices, the process is safe, efficient, and environmentally friendly.
7. Coating: A revolutionary coating process for unmatched protection and finish.
Our dust-free sealed, environmentally conscious automatic coating line facilitates automatic loading & unloading, coating, palletizing, packaging, and harmless exhaust gas treatment, ensuring top-tier quality and eco-friendliness.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, designed to meet diverse industrial needs with unmatched quality and reliability.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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