Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to meet the diverse and demanding needs of modern material handling systems.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler boasts extraordinary resistance to wear, corrosion, and impact, making it ideal for handling heavy loads and continuous operation. Its robust construction ensures longevity, even in the most challenging industrial environments, including mines, ports, and large-scale manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined for perfect alignment and balance, our idler minimizes vibration and noise, promoting smoother conveyor belt movement. This precision reduces the likelihood of belt misalignment and premature wear, significantly boosting the efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously crafted surface finish, our conveyor idler achieves remarkably low friction. This innovation cuts down on power consumption, reduces heat generation, and extends the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, our idler is engineered for easy installation, ensuring swift and seamless replacement or upgrades. Its modular design facilitates maintenance, providing effortless access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Tailored for a vast array of conveyor belt widths and types, our idler can be customized to meet specific project needs. Whether for high-speed parcel sorting systems, heavy-duty ore transport, or general factory conveyors, it consistently delivers reliable performance.
Quality Assurance and After-Sales Support
Committed to excellence, each idler undergoes rigorous quality control before dispatch. Our dedicated after-sales team stands ready to provide technical assistance, spare parts, and comprehensive support to ensure uninterrupted operation of your conveyor system.
Choose our conveyor idler to elevate productivity, reduce operating costs, and enhance the reliability of your material handling processes.
Our polyurethane products offer exceptional attributes such as wear, oil, acid, and alkali resistance, alongside ozone and aging resistance. They boast low temperature, tear, and impact resistance, high elasticity, strong vibration absorption, and remarkable load support, proving indispensable across sectors including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our roller surface is crafted from ultra-high molecular weight polyethylene pipes, extruded in-house for superior performance. This material outperforms traditional counterparts in wear, corrosion resistance, non-adhesion, and self-lubrication. Leveraging UHMW-PE's superior characteristics, our roller surface and seat cover offer unmatched performance and longevity over conventional materials.
Our parallel rollers are designed for exceptional wear resistance and low friction, preserving belt integrity. With self-lubricating properties, they operate seamlessly without oil injection, even in harsh conditions. These rollers are antistatic, combustion and aging-resistant, and withstand acids, alkalis, and solvents. They endure repeated shocks and vibrations across temperatures from -40ºC to 90ºC, being lightweight, easy to install, and maintenance-free, guaranteeing smooth operation and longevity across our comprehensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our precision-engineered roller pipe is crafted using an automatic cutting machine, ensuring flawless cuts with no deformation or chips. This results in superior perpendicularity between the fracture and the pipe, and exceptional parallelism at both ends.
(2) Utilizing a specialized boring machine, the roller pipe is meticulously bored at both ends where the bearings are installed. This guarantees high coaxiality, with end face flattening and interior angle cutting completed seamlessly in one operation.
(3) Anti-rust painting applied meticulously to the inner wall of the roller ensures excellent corrosion resistance, extending the longevity and reliability of the product.
2. Roller Shaft
Crafted with precision, the roller shaft undergoes processing with a slot flat double end milling machine, ensuring perfect symmetry of the slot flat at both ends.
3. Bearing:
1) We incorporate roller bearings from top-tier domestic and international brands, ensuring top-notch quality and performance.
2) The use of semi-automatic quantitative filling with low-temperature lithium-based lubricating grease eliminates the need for future refilling, offering outstanding cold resistance.
4. Sealing
Our innovative composite sealing structure combines non-contact labyrinth and contact lip seals, delivering exceptional waterproof and dustproof capabilities, ensuring superior sealing effectiveness.
5. Product Assembly
Our automatic pressing technology guarantees the precise assembly of supporting rollers, ensuring high overall assembly accuracy.
6. Welding:
Employing fully automatic mixed gas shielded welding, we achieve high-quality welding seams with excellent accuracy. The process is equipped with advanced dust removal devices, making it safe, efficient, environmentally friendly, and conducive to health.
7. Coating:
Our dust-free, sealed, and environmentally friendly automatic coating line facilitates seamless operations, including automatic loading & unloading, coating, palletizing, packaging, and the eco-conscious treatment of exhaust gases.
We offer a diverse range of rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet various industrial needs and applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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