Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing the pinnacle of engineering excellence - our Conveyor Idler. This meticulously crafted component embodies a new standard of craftsmanship, ensuring impeccable elevation and guidance of conveyor belts for an uninterrupted material flow. Forged from the most durable materials, this high-performance idler easily handles substantial payloads, even in the toughest conditions. Its precision design minimizes friction and wear, boosting conveyor belt lifespan and slashing maintenance expenses. Designed with the user in mind, the Conveyor Idler offers easy installation and maintenance, making it indispensable for industries such as mining, construction, and manufacturing. Elevate your conveyor system with this steadfast, robust Conveyor Idler and witness a remarkable surge in productivity and efficiency.
Our state-of-the-art polyurethane products represent the apex of modern engineering marvels, featuring an array of exceptional attributes, including superior resistance to wear and oil, and formidable durability against acids and alkalis. They boast outstanding ozone and age resistance, maintaining remarkable durability even at low temperatures. These products excel in tear resistance and impact absorption, paired with excellent elasticity and vibration damping, making them ideal for high-load applications. Extensively used across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, they are vital components in a multitude of sectors.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This revolutionary material surpasses traditional metal rollers with exceptional wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. Utilizing the superior mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), esteemed as the apex of engineering plastics, the roller surface and seat cover deliver unmatched performance and longevity. This innovative design sets a new benchmark in performance compared to conventional materials, elevating the standard for industrial rollers to unprecedented heights.
Delve into the engineering wonder of the tapered self-aligning roller, intricately designed to deliver unwavering support for conveyor belts and material loads. This essential component ensures the stable and efficient functioning of conveyor systems, offering unmatched value and performance. These rollers are crucial in material transportation and have earned accolades across a diverse spectrum of industries. As they progress, they receive widespread admiration from users, cementing their role as vital components in contemporary industrial applications, guaranteeing superior performance and reliability.
Our company stands at the industry's forefront in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are crucial for the stability of self-aligning roller systems, expertly linked to self-aligning brackets and strategically positioned on either side of conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within conveyor systems. With innovative design and exceptional engineering, they are crafted to enhance productivity and reliability, becoming essential in streamlining conveyor operations.
We lead the industry in manufacturing parallel rollers, renowned for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers feature excellent self-lubricating properties, eradicating the need for oil application and preventing sticking, even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers operate flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement, enhancing operational efficiency and longevity.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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