Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands out as a premier, high-caliber component, meticulously crafted to offer flawless support and guidance for conveyor belts, ensuring uninterrupted and efficient material transport. Built with robust materials, this idler is engineered to endure heavy loads and operate in the most demanding environments. Its precision design significantly reduces friction and wear on the conveyor belt, thereby vastly extending its lifespan and reducing maintenance costs. User-friendly features make the Conveyor Idler easy to install and maintain, making it an ideal choice across various industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products boast a remarkable spectrum of properties, including superior wear resistance, along with oil, acid, and alkali resistance. They also demonstrate resilience to ozone, aging, and low temperatures, as well as excellent tear and impact resistance. The high elasticity and superb vibration absorption characteristics make them perfect for supporting heavy loads. These versatile products find extensive application across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our factory. This material stands out for its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from standard metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover deliver unparalleled performance advantages over traditional materials.
The tapered self-aligning roller is engineered with meticulous precision to provide sturdy support for conveyor belts and the materials they transport, functioning as a crucial component to ensure the stable operation of conveyor systems. These rollers showcase immense value and effectiveness during use, underscoring their pivotal role in material transportation. Their exemplary characteristics have secured their indispensable role across diverse fields and industries. Through ongoing innovation and development, they have consistently garnered praise and admiration from users worldwide.
Our company is a pioneering leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components, linked to self-aligning brackets, are integral to self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are at the forefront of producing parallel rollers, distinguished by their remarkable wear resistance and extremely low friction coefficient, ensuring minimal belt wear. These rollers are endowed with exceptional self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under challenging conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical features, lightweight design, easy installation, and maintenance-free operation promise smooth performance and extended service life. Our factory also provides a comprehensive suite of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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