Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the epitome of engineering sophistication with our cutting-edge Conveyor Idler, an embodiment of supreme craftsmanship. This precisely engineered component guarantees impeccable guidance and elevation of conveyor belts, ensuring a smooth and uninterrupted flow of materials. Built from the toughest and most durable materials, this high-performance idler handles substantial payloads effortlessly, thriving even in the most challenging environments. Its precision-engineered design significantly reduces friction and wear, extending the lifespan of your conveyor belt and substantially lowering maintenance costs. With user-friendliness at its core, the Conveyor Idler offers straightforward installation and maintenance, making it an indispensable asset for industries such as mining, construction, and manufacturing. Equip your conveyor system with this steadfast, robust, and enduring Conveyor Idler and witness a remarkable enhancement in productivity and efficiency.
Our state-of-the-art polyurethane products exemplify modern engineering brilliance, equipped with an outstanding array of features such as exceptional wear and oil resistance, coupled with robust resilience to acids and alkalis. They also deliver superior ozone and age resistance, maintaining remarkable durability even in low temperatures. Their superior tear resistance and exceptional impact absorption, complemented by excellent elasticity and vibration damping, make them ideal for high-load applications. These versatile products find extensive application across a wide range of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, establishing themselves as essential components in various sectors.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation from our factory. This revolutionary material surpasses traditional metal rollers with unmatched wear resistance, corrosion prevention, non-stick attributes, and self-lubricating capabilities. Leveraging the extraordinary mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), known as the pinnacle among engineering plastics, both the roller surface and seat cover deliver unparalleled performance and longevity. This innovative design sets a new benchmark in performance compared to conventional materials, elevating industrial roller standards to new heights.
Explore the engineering marvel of the tapered self-aligning roller, meticulously engineered to deliver steadfast support for conveyor belts and their material loads. This pivotal component ensures stable and efficient conveyor system operations, offering remarkable value and performance. These rollers are crucial in material transportation and earn acclaim across diverse fields and industries. As they evolve, they gain widespread praise and admiration from users, reinforcing their status as essential components in modern industrial applications, ensuring superior performance and reliability.
Our company leads the industry in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are vital for the stability of self-aligning roller systems, expertly connected to self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system. With innovative design and superior engineering, they are crafted to enhance both productivity and reliability, becoming indispensable in optimizing conveyor operations.
We are at the forefront of manufacturing parallel rollers, celebrated for their exceptional wear resistance and notably low friction coefficient, significantly reducing belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand constant shocks and vibrations, these rollers operate flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and easy installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a complete selection of conveyor belt-related products to meet every requirement, enhancing operational efficiency and longevity.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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