Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution crafted to exceed the diverse and demanding expectations of today's modern material handling systems.
Exceptional Durability
Constructed from premium-grade materials, our conveyor idler showcases outstanding resistance against wear, corrosion, and impact. It is meticulously engineered to endure heavy loads and continuous operation, delivering a long service life even within the toughest industrial environments, including mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
The idler is expertly machined to maintain impeccable alignment and balance. This precision significantly reduces vibration and noise during operation, resulting in smoother conveyor belt movement. It also minimizes the risk of belt misalignment and premature wear, thereby enhancing the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously designed surface finish, our conveyor idler offers exceptionally low friction. This not only minimizes the power consumption required to drive the conveyor but also reduces the heat generated, further contributing to the longevity of both the idler and the belt.
Easy Installation and Maintenance
We recognize the importance of minimizing downtime in industrial operations. Our conveyor idler is designed for straightforward installation, facilitating quick and hassle-free replacement or upgrading of existing idlers. Additionally, its modular design simplifies maintenance, providing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a wide range of conveyor belt widths and types, our idler can be customized to meet specific project requirements. Whether it's a high-speed parcel sorting system, a heavy-duty ore transportation line, or a general factory conveyor, our product consistently delivers reliable and robust performance.
Quality Assurance and After-Sales Support
We are dedicated to delivering top-notch quality. Every conveyor idler undergoes rigorous quality control procedures before dispatch. Furthermore, our committed after-sales team is always prepared to offer technical assistance, spare parts supply, and any other support needed to ensure the seamless operation of your conveyor system.
Choose our conveyor idler and experience enhanced productivity, reduced operating costs, and a more dependable material handling process.
Our polyurethane products are renowned for their outstanding properties, including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also boast low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and significant load support capacity. These versatile attributes render them indispensable across numerous sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material outperforms conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, thus preserving belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe boasts precision cutting with an advanced automatic machine, ensuring flawless cuts devoid of deformation or chips. The perpendicularity between the fracture and the pipe is exemplary, with exceptional parallelism between both ends.
(2) The roller pipe utilizes a specialized boring machine that simultaneously bores both ends for bearing installation, achieving unparalleled coaxiality. This process also impeccably completes the end face flattening and interior angle cutting in one seamless operation.
(3) Anti-rust Painting on the inner wall of the supporting roller ensures robust corrosion resistance, safeguarding the longevity of the product.
2. Roller Shaft
Employing a slot flat double end milling machine, the slot flat at both ends of the roller shaft is processed synchronously, guaranteeing symmetrical precision.
3. Bearing:
1) Sourcing from preeminent domestic and international brand roller bearings, ensuring unparalleled quality and durability.
2) Semi-automatic, quantitative filling with low-temperature lithium-based lubricating grease eliminates the need for future refills, offering excellent cold resistance.
4. Sealing
A composite sealing structure integrating non-contact labyrinth and contact lip seals provides superior waterproof and dustproof capabilities with outstanding sealing efficacy.
5. Product Assembly
Automatic pressing is adopted to ensure precision in the overall assembly accuracy of the supporting rollers, enhancing product reliability.
6. Welding:
Utilizing fully automatic mixed gas shielded welding, the process delivers exceptional seam quality and welding precision. Equipped with dust removal devices, this process is safe, efficient, environmentally responsible, and promotes health safety.
7. Coating:
The use of a dust-free sealed and environmentally friendly automatic coating line enables seamless automation in loading, unloading, coating, palletizing, and packaging, along with eco-friendly exhaust gas treatment.
An extensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors are available, tailored to meet diverse needs and specifications:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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