Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution meticulously engineered to meet the diverse and challenging demands of today's modern material handling systems, providing unsurpassed reliability and performance.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler showcases exceptional resistance against wear, corrosion, and impact. Engineered to support heavy loads and continuous operation, it promises an extended service life even under the harshest industrial conditions, such as in mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined for perfect alignment and balance, our idler minimizes vibration and noise during operation, ensuring smoother conveyor belt movement. This precision reduces the risk of belt misalignment and premature wear, thereby enhancing the overall efficiency and reliability of your conveyor system.
Low Friction Design
With advanced bearing technology and a meticulously designed surface finish, our conveyor idler offers remarkably low friction. This not only reduces the power required to drive the conveyor but also lowers heat generation, contributing significantly to the longevity of both the idler and the belt.
Easy Installation and Maintenance
Understanding the critical need to minimize downtime, our conveyor idler is designed for seamless installation, enabling quick and hassle-free replacement or upgrades of existing idlers. Its modular design simplifies maintenance, providing easy access for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a wide variety of conveyor belt widths and types, our idler can be customized to meet specific project requirements. Whether it's a high-speed parcel sorting system, a heavy-duty ore transport line, or a general factory conveyor, our product ensures consistent and reliable performance.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to quality. Each conveyor idler undergoes rigorous quality control procedures before dispatch. Our dedicated after-sales team is always on standby to provide technical assistance, spare parts, and any support needed to ensure the seamless operation of your conveyor system.
Choose our conveyor idler to experience enhanced productivity, reduced operational costs, and a more reliable material handling process.
Our polyurethane products are characterized by outstanding properties such as wear resistance, oil, acid, and alkali resistance, ozone resistance, and aging resistance. They also provide low-temperature resistance, tear resistance, impact resistance, high elasticity, significant vibration absorption, and substantial load support. These versatile attributes render them indispensable across a multitude of industries including national defense, mining, construction, chemical, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our cutting-edge roller surface material is constructed from ultra-high molecular weight polyethylene pipes, extruded in-house for unmatched quality. This material exceeds conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we elevate the roller surface and seat cover, presenting remarkable performance and longevity advantages over traditional materials.
Our parallel rollers are crafted for exceptional performance, offering extraordinary wear resistance and an impressively low friction coefficient, safeguarding belt integrity. With excellent self-lubricating properties, they operate without oil injection and remain free from jamming even under extreme conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations, functioning in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and durability, fulfilling all conveyor belt requirements within our comprehensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipes undergo precision cutting using advanced automatic machinery, ensuring a flawless finish with no deformation or debris. This meticulous process guarantees exceptional perpendicularity between the fracture and the pipe, along with superior parallelism at both ends.
(2) Utilizing cutting-edge special boring machines, we simultaneously bore both ends of the roller pipe where bearings are housed, achieving unparalleled coaxiality. This process seamlessly completes the end-face flattening and interior angle cutting in a single operation.
(3) The inner wall of the supporting roller is treated with anti-rust painting, providing outstanding corrosion resistance and longevity.
2. Roller Shaft
Employing a slot flat double end milling machine, we expertly process the slot flat at both ends, ensuring absolute symmetry for the roller shaft slots.
3. Bearing:
1) We incorporate roller bearings from renowned domestic and international brands, ensuring reliability and performance excellence.
2) Our semi-automatic system administers a precise amount of low-temperature lithium-based lubricating grease, eliminating future refilling needs and enhancing cold resistance.
4. Sealing
Our innovative composite sealing structure combines non-contact labyrinth and contact Lip mechanisms, delivering exceptional waterproofing and dustproofing capabilities with a remarkable sealing effect.
5. Product Assembly
We employ automatic pressing technology to achieve impeccable assembly accuracy for all supporting rollers, ensuring top-tier performance.
6. Welding:
Utilizing fully automatic mixed gas shielded welding, our welding seams exhibit outstanding quality and precision. The process is supported by dust removal devices, ensuring a safe, efficient, environmentally friendly, and health-conscious operation.
7. Coating:
Our dust-free, sealed, and eco-friendly automatic coating line facilitates automated loading, unloading, coating, palletizing, and packaging. Moreover, it ensures harmless exhaust gas treatment, reflecting our commitment to sustainability.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, each crafted to meet the highest standards of quality and reliability for diverse industrial applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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