Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler, the pinnacle of precision and strength, crafted to provide unmatched support and seamless navigation for conveyor belts. Engineered to conquer diverse terrains, it ensures impeccable material transport. Its robust construction exhibits remarkable resilience, enduring the heaviest loads and flourishing even in the most demanding environments. Precision-engineered to minimize friction and wear, it significantly extends the lifespan of conveyor belts, drastically cutting maintenance costs. User-friendly design ensures simple installation and maintenance, making it the top choice for mining, construction, and manufacturing industries. Amplify your conveyor systems' productivity and efficiency with our steadfast Conveyor Idler, ensuring consistent and superior performance.
Our cutting-edge polyurethane products are crafted with outstanding properties, providing exceptional resistance to wear, oils, acids, and alkalis. Additionally, they resist ozone and aging, exhibit remarkable resilience in low temperatures, and offer exceptional tear and impact resistance. With their high elasticity and superior vibration absorption, they are ideal for heavy load support. Boasting versatility, these products are extensively utilized in a myriad of sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, proving their vital utility across industries.
The roller surface is crafted from ultra-high molecular weight polyethylene (UHMW-PE) pipe, a high-performance material uniquely developed by our factory. This material stands out with unmatched wear and corrosion resistance, non-adhesion, and self-lubricating capabilities, setting it apart from traditional metal rollers. With UHMW-PE, celebrated for its superior mechanical and physical properties among engineering plastics, our roller surface and seat cover deliver performance advantages far surpassing conventional materials, ensuring reliability and efficiency.
The tapered self-aligning roller is expertly crafted to provide robust support for conveyor belts and transported materials, playing a pivotal role in ensuring the reliability and efficiency of conveyor systems. These indispensable rollers deliver essential functionality, guaranteeing their crucial status in material transport across various industries. Over time, they have evolved to perfection, consistently earning acclaim and recognition from users for their outstanding performance and dependability.
Our company leads in the specialized manufacturing of wing rollers, also known as retaining or vertical rollers. These essential components, intricately connected to self-aligning brackets, are vital to the effectiveness of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play a key role in preventing belt misalignment, ensuring operational stability and optimal performance throughout the conveyor system, enhancing overall efficiency and reliability.
We specialize in crafting parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oiling and significantly reducing sticking risks even in challenging conditions. They also offer anti-static properties and resist combustion, aging, and corrosion by acids, alkalis, and organic solvents. Able to withstand repeated shocks and vibrations, these rollers operate efficiently within temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee smooth functionality and an extended lifespan. Our factory also proudly provides a broad selection of conveyor belt-related products, meticulously crafted to meet your every need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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