Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premium Conveyor Idler, a top-tier, meticulously engineered component designed to flawlessly support and guide conveyor belts. This ensures efficient and smooth material transport across your operations. Constructed with highly durable materials, our idler adeptly withstands heavy loads and the harshest environmental conditions. Its precision design effectively reduces friction and belt wear, remarkably extending the belt's service life and significantly lowering maintenance expenses. With user-friendly installation and maintenance, it’s the perfect fit for industries spanning mining, construction, and manufacturing. Elevate your conveyor system's efficiency with this dependable, long-lasting idler solution.
Our cutting-edge polyurethane products are celebrated for their remarkable properties including outstanding wear, oil, and acid and alkali resistance. They boast excellent ozone and aging resistance, resilience to low temperatures, and are designed to absorb impacts and tears effortlessly. Their high elasticity and superior vibration absorption capabilities make them ideal for heavy load support. These adaptable products serve a wide array of industries such as national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Crafted from ultra-high molecular weight polyethylene pipe, our roller surfaces redefine performance. This sophisticated material, exclusively produced by our facility, excels in wear and corrosion resistance, non-adhesion, and self-lubrication, setting a new standard beyond conventional metal rollers. Utilizing UHMW-PE, renowned for its outstanding mechanical and physical properties among engineering plastics, ensures both the roller surface and seat cover deliver unmatched advantages over traditional materials.
Expertly crafted, our tapered self-aligning rollers deliver unparalleled support for conveyor belts and their transported materials, serving as vital components for ensuring conveyor system stability. These rollers are invaluable in their operational role, playing a crucial part in the seamless transport of materials. Their outstanding features secure their essential place across various industries, continuously evolving to meet demands and earning accolades from satisfied users.
As pioneers in the specialized production of wing rollers—also known as retaining or vertical rollers—we provide indispensable components for self-aligning roller systems. These rollers, strategically installed on both sides of the conveyor belt, are crucial for preventing misalignment, thereby ensuring optimal operational stability and efficiency.
We are leading experts in the production of parallel rollers, recognized for their exceptional wear resistance and ultra-low friction coefficient, significantly reducing belt wear. Enhanced with outstanding self-lubricating properties, these rollers eliminate the need for oil injection and minimize sticking risks even in challenging conditions. They exhibit anti-static characteristics and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, they maintain peak performance from -40ºC to 90ºC. Their superb mechanical properties, lightweight structure, simple installation, and maintenance-free operation ensure seamless functionality and an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products tailored to your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.