Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously engineered component, designed to seamlessly support and expertly guide conveyor belts, ensuring the smoothest and most efficient material transportation imaginable. Constructed from ultra-durable materials, this idler is robustly crafted to withstand heavy loads and the most challenging working environments. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its service life while slashing maintenance costs. User-friendly and easy to install, the Conveyor Idler is the perfect choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and long-lasting Conveyor Idler.
Our groundbreaking polyurethane products stand out with their outstanding properties, including remarkable wear resistance, oil resistance, and resistance to acids and alkalis. They also feature impressive ozone, aging, and low-temperature resilience, combined with superior tear and impact resistance. With high elasticity and excellent vibration absorption, they are ideally suited for providing substantial load support. These versatile products find extensive application across a wide array of industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively manufactured by our factory. This exceptional material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinctly outperforming conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver remarkable performance benefits over traditional materials.
The tapered self-aligning roller is masterfully designed to provide unwavering support for conveyor belts and the materials they transport, acting as a vital component to assure the stable operation of conveyor systems. These rollers offer substantial value and efficacy during use, ensuring their critical role in material transportation. Their outstanding product characteristics have secured their pivotal role across a myriad of fields and industries. Over time, they have continually evolved and thrived, earning widespread acclaim and admiration from users.
Our company is at the forefront of specialized production of wing rollers, also known as retaining rollers or vertical rollers. These indispensable components are connected to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, distinguished by their exceptional wear resistance and extremely low friction coefficient, minimizing belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also supplies a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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