Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously crafted component engineered to perfection, ensuring seamless support and guidance of conveyor belts for ultra-smooth material transport. Constructed from robust, resilient materials, this idler excels under heavy loads and demanding conditions. Its precision design dramatically reduces friction and wear on the conveyor belt, significantly extending its life and lowering maintenance costs. The Conveyor Idler is also highly user-friendly, with effortless installation and maintenance, making it a prime choice for industries like mining, construction, and manufacturing. Enhance your conveyor system's efficiency with this reliable and durable solution.
Our cutting-edge polyurethane products stand out for their extraordinary properties, including unmatched wear resistance, oil resistance, and resistance to acids and alkalis. These remarkable products also shine in ozone resistance, aging resilience, and low-temperature durability, with superb tear and impact resistance. Their exceptional elasticity and strong vibration absorption capabilities allow them to support substantial loads effectively. These versatile solutions are extensively utilized across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is masterfully crafted from ultra-high molecular weight polyethylene pipe, a premium material independently produced by our factory. This high-performance material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from typical metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for possessing superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover outshine traditional materials, providing unparalleled performance benefits.
The tapered self-aligning roller is expertly designed to provide steadfast support for conveyor belts and their loads, playing an essential role in ensuring the stable operation of conveyor systems. These rollers demonstrate remarkable value and efficiency during use, solidifying their crucial role in material transport. Their exceptional characteristics have secured their indispensable status across diverse fields and industries. Over time, they have evolved and thrived, consistently garnering praise and admiration from users.
Our company leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components connect to self-aligning brackets, playing an indispensable role in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are critical in preventing belt misalignment, ensuring operational stability and efficiency.
We specialize in the production of parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They are anti-static and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also offers an extensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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