Premium Friction Idler Roller for Heavy-Duty Machinery Operations

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: custom made
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year
• Package Size: 100.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Our Conveyor Idler represents the pinnacle of engineering excellence, crafted to deliver unparalleled support and guidance for conveyor belts. This premium component ensures seamless and efficient material transport, even under the most challenging conditions. Constructed from robust, high-grade materials, it easily withstands heavy loads while minimizing friction and wear on the belts. By significantly extending the lifespan of conveyor belts and reducing maintenance expenditures, our idler is an indispensable choice for industries such as mining, construction, and manufacturing. Experience enhanced conveyor system efficiency with our reliable and durable Conveyor Idler.

Our cutting-edge polyurethane products excel with an exceptional suite of properties, including remarkable wear, oil, and acid and alkali resistance. They also offer outstanding ozone, aging, and low-temperature resilience, paired with excellent tear and impact resistance. The high elasticity and superior vibration absorption make them ideal for supporting large loads. These versatile products find widespread application across a multitude of industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.

The roller surface is expertly crafted from ultra-high molecular weight polyethylene (UHMW-PE) pipe, a high-performance material uniquely produced by our factory. Celebrated for its excellent wear and corrosion resistance, non-adhesive properties, and self-lubrication, this material stands out as superior to traditional metal rollers. Its use ensures that both roller surfaces and seat covers deliver exceptional mechanical and physical advantages, setting a new standard in engineering plastics and outperforming conventional materials in every way.

 

The tapered self-aligning roller is masterfully engineered to deliver robust support for conveyor belts and materials, functioning as a vital component for the stable operation of conveyor systems. These rollers provide unmatched value and efficiency, playing an integral role in smooth material transportation. Their outstanding product characteristics have made them indispensable across various fields and industries, continually evolving and earning accolades from satisfied users who value their consistent performance.

Our company stands as a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These critical components are seamlessly integrated into self-aligning roller systems through self-aligning brackets. Strategically installed on both conveyor belt sides, wing rollers are key to preventing belt misalignment, ensuring stable and efficient operations.

 

Our expertise shines in the production of parallel rollers, distinguished by their remarkable wear resistance and ultra-low friction coefficient, which minimizes belt wear. These rollers boast exceptional self-lubricating properties, eliminating the need for oil injection and reducing sticking risk in harsh conditions. They exhibit excellent anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform optimally within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and an extended service life. We also offer a full spectrum of conveyor belt-related products to meet all your operational needs.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.