Product Name: Conveyor Idler
Category: Conveyor Idler
Immerse yourself in the zenith of mechanical sophistication with our Conveyor Idler—an epitome of unparalleled precision and dedication to quality craftsmanship. This meticulously engineered component elevates and directs conveyor belts with unmatched accuracy and grace, guaranteeing a seamless material transportation experience. Designed to amplify your operational efficacy, it is constructed from the highest-grade, durable materials, enabling it to manage hefty loads while withstanding the most formidable environmental challenges. Its precision-engineered build significantly reduces friction and wear, thereby prolonging the lifespan of your conveyor belt and markedly reducing maintenance expenses. User-friendliness is at its core, offering effortless installation and upkeep, making it an invaluable asset across industries like mining, construction, and manufacturing. Augment your conveyor system with our reliable, resilient, and lasting Conveyor Idler, and observe a remarkable surge in productivity.
Our cutting-edge polyurethane offerings are a testament to modern engineering ingenuity, boasting an array of extraordinary features. These products are celebrated for their exceptional wear and oil resistance, coupled with remarkable resilience against acids and alkalis. Furthermore, they excel in ozone resistance and age resistance, showcasing incredible endurance even in subzero temperatures. With superior tear resistance and outstanding impact absorption, their excellent elasticity and vibration damping abilities make them ideal for high-load applications. These versatile innovations find extensive use across a broad spectrum of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface constructed from ultra-high molecular weight polyethylene pipe, an exclusive creation from our factory. This revolutionary material outshines traditional metal rollers with its unparalleled wear resistance, corrosion prevention, non-stick attributes, and self-lubricating features. By leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), acclaimed as the best among engineering plastics, both the roller surface and seat cover deliver superior performance, raising the standard compared to conventional materials.
Uncover the engineering brilliance of the tapered self-aligning roller, meticulously crafted to provide unwavering support for conveyor belts and their material loads. This essential component ensures the stable and efficient operation of conveyor systems. By delivering exceptional value and performance, these rollers become indispensable in material transportation, earning recognition across a wide array of fields and industries. As they continue to advance, they garner widespread acclaim and admiration from users, reinforcing their status as foundational components in modern industrial applications.
Our company is at the forefront in the specialized production of wing rollers, also known as retaining or vertical rollers. Integral to the stability of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We are pioneers in the manufacturing of parallel rollers, highly regarded for their superior wear resistance and notably low friction coefficient, which significantly diminishes belt wear. These rollers possess excellent self-lubricating properties, negating the need for oil application and preventing sticking even in the harshest conditions. They are anti-static, flame-retardant, and resistant to aging and corrosion from acids, alkalis, and organic solvents. Designed to endure continuous shocks and vibrations, these rollers perform flawlessly across temperatures from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a complete range of conveyor belt-related products to satisfy every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.