Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to meet the diverse and demanding needs of modern material handling systems.
Exceptional Durability
Constructed with premium-grade materials, our conveyor idler exhibits outstanding resistance to wear, corrosion, and impact. It is engineered to withstand heavy loads and continuous operation, ensuring a long service life even in the harshest industrial environments such as mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
The idler is precisely machined to maintain perfect alignment and balance. This precision significantly reduces vibration and noise during operation, leading to smoother conveyor belt movement. It also minimizes the risk of belt misalignment and premature wear, thereby enhancing the overall efficiency and reliability of the conveyor system.
Low Friction Design
Featuring advanced bearing technology and a carefully designed surface finish, our conveyor idler offers extremely low friction. This not only reduces the power consumption required to drive the conveyor but also decreases the heat generated, further contributing to the longevity of the idler and the belt.
Easy Installation and Maintenance
We understand the importance of minimizing downtime in industrial operations. Our conveyor idler is designed for straightforward installation, allowing for quick and hassle-free replacement or upgrade of existing idlers. Additionally, its modular design simplifies maintenance, enabling easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Suitable for a wide range of conveyor belt widths and types, our idler can be customized to fit specific project requirements. Whether it's a high-speed parcel sorting system, a heavy-duty ore transportation line, or a general factory conveyor, our product delivers consistent and reliable performance.
Quality Assurance and After-Sales Support
We are committed to providing top-notch quality. Each conveyor idler undergoes strict quality control procedures before leaving the factory. Moreover, our dedicated after-sales team is always ready to offer technical assistance, spare parts supply, and any other support needed to ensure the seamless operation of your conveyor system.
Choose our conveyor idler and experience enhanced productivity, reduced operating costs, and a more reliable material handling process.
Our polyurethane products boast an array of exceptional properties including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also offer low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and substantial load support capacity. These versatile attributes make them indispensable across numerous sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is precisely crafted using an advanced automatic cutting machine, ensuring precision cuts without any deformation or residual chips. This results in exceptional perpendicularity between the fracture and the pipe, as well as high parallelism at both ends.
(2) The roller pipe undergoes processing with a specialized boring machine, allowing for the simultaneous boring of both ends where bearings are to be installed. This guarantees high coaxiality and completes end face flattening and interior angle cutting in one seamless operation.
(3) A robust anti-rust painting is applied to the inner wall of the supporting roller, providing outstanding corrosion resistance and longevity.
2. Roller Shaft
A slot flat double end milling machine is employed to precisely and synchronously process the slot flat at both ends. This ensures that the slot flat of the roller shaft is perfectly symmetrical, enhancing stability and performance.
3. Bearing:
1) We utilize premier roller bearings from leading domestic and international brands, ensuring reliability and superior performance.
2) A semi-automatic quantitative filling process is used for low-temperature lithium-based lubricating grease, providing long-lasting lubrication without the need for future refills. This grease also offers excellent resistance to cold temperatures.
4. Sealing
Our innovative composite sealing structure features a non-contact labyrinth and a contact Lip design, delivering exceptional waterproof and dustproof capabilities with a highly effective sealing performance.
5. Product Assembly
The assembly process incorporates automatic pressing techniques, ensuring precise overall alignment and accuracy of the supporting rollers.
6. Welding:
We employ a state-of-the-art fully automatic mixed gas shielded welding process. This results in high-quality, precision welding seams. The process is also equipped with dust removal devices, ensuring a safe, efficient, environmentally friendly, and healthy work environment.
7. Coating:
Our coating process utilizes a dust-free, sealed, and environmentally friendly automatic coating line. This system automates loading, unloading, coating, palletizing, and packaging, while also ensuring the harmless treatment of exhaust gases.
We supply an extensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet diverse industrial needs and specifications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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