Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our sophisticated Conveyor Idler, a premium component expertly crafted to provide seamless support and guidance for conveyor belts, guaranteeing uninterrupted and efficient material transportation. Constructed using high-grade, durable materials, this idler is engineered to withstand the challenges posed by heavy loads and demanding environments. Its precision-engineered design ensures minimal friction and wear on the conveyor belt, significantly prolonging its service life and lowering maintenance expenses. Our Conveyor Idler is user-friendly, facilitating easy installation and upkeep, making it an ideal choice across various industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their remarkable properties, which include outstanding wear resistance, oil resistance, and acid and alkali resistance. Additionally, they boast ozone resistance, aging resistance, and resilience to low temperatures while providing tear resistance and impact resistance. With high elasticity and excellent vibration absorption, these products are designed to support significant loads. They find extensive applications across a multitude of sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, an advanced material independently produced by our factory. Known for its exceptional wear resistance, corrosion resistance, non-adhesive properties, and self-lubrication, this material stands superior to traditional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical characteristics among engineering plastics, ensures that the roller surface and seat cover deliver exceptional performance advantages over conventional alternatives.
Our expertly designed tapered self-aligning roller offers steadfast support for conveyor belts and their conveyed materials, serving as an integral component to ensure the stable operation of conveyor systems. These rollers provide significant value and effectiveness, playing a crucial role in material transportation. Their exceptional product attributes have affirmed their indispensable presence across various fields and industries. Over time, they have continued to evolve and excel, earning continuous praise and admiration from users.
Our company is at the forefront of specialized wing roller production, also referred to as retaining rollers or vertical rollers. These critical components are integral to self-aligning roller systems and are strategically installed on either side of the conveyor belt. Wing rollers serve the vital function of preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are leaders in manufacturing parallel rollers, known for their superior wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking even in harsh conditions. They offer anti-static features and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, they operate efficiently within temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight construction, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also provides an extensive selection of conveyor belt-related products to fulfill all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.