Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler – an exceptional, high-quality component that is meticulously designed to provide seamless support and guidance for conveyor belts. This idler ensures smooth, efficient, and hassle-free material transportation. Engineered from ultra-durable materials, it stands resilient against heavy loads and challenging environments. Its precision-crafted design is tailored to minimize friction and wear on the conveyor belt, thereby significantly extending its lifespan and slashing maintenance costs. With user-friendly features, our Conveyor Idler is easy to install and maintain, making it an ideal choice for diverse industries such as mining, construction, and manufacturing. Elevate the efficiency and reliability of your conveyor system with our unmatched Conveyor Idler, designed for longevity and dependable performance.
Explore our cutting-edge polyurethane products, celebrated for their impressive attributes like exceptional wear resistance, oil resistance, and resistance to acids and alkalis. These products also provide superior ozone resistance, aging resilience, and low temperature adaptability. Their robust tear resistance and impact resilience, combined with high elasticity and potent vibration absorption, make them ideal for supporting substantial loads. These versatile products find extensive application across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, due to their outstanding functional properties.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our esteemed factory. This remarkable material excels in providing wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical attributes among engineering plastics, our roller surface and seat cover deliver unrivaled performance advantages over conventional materials, ensuring outstanding reliability and durability under demanding conditions.
Our expertly designed tapered self-aligning roller is crafted to offer robust support for conveyor belts and the materials they convey. This roller serves as a crucial component to ensure the stable operation of conveyor systems. Its significant value and efficacy in practical use underscore its pivotal role in material transportation across various sectors. With exemplary product characteristics, these rollers have secured an indispensable place in diverse fields and industries, continuing to evolve and thrive over time. Their constant refinement and superior performance have earned them continuous praise and admiration from users worldwide.
We are the frontrunners in the specialized production of superior wing rollers, commonly referred to as retaining rollers or vertical rollers. These indispensable components, connected to self-aligning brackets, are critical in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a vital role in maintaining belt alignment, thereby ensuring operational stability and efficiency. Their contribution is essential for preventing belt misalignment, making them a crucial part of our product line.
Our expertise shines in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring the preservation of belts with minimal wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking under harsh conditions. With anti-static properties and resistance to combustion, aging, and various corrosive agents such as acids, alkalis, and organic solvents, they stand resilient. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, complemented by a lightweight design and easy installation, ensure smooth performance and a prolonged service life. Our factory is dedicated to providing a comprehensive range of complementary conveyor belt-related products to meet all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.