Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a superior solution, meticulously crafted to address the varied and stringent demands of today's material handling systems. It's engineered to offer optimal performance across diverse industrial applications.
Exceptional Durability
Manufactured using top-tier materials, our conveyor idler showcases exceptional resistance against wear, corrosion, and impact. Designed to bear heavy loads and endure continuous service, it promises an extended lifespan even in the most challenging industrial settings, including mining operations, port facilities, and large manufacturing plants.
Precision Engineering for Optimal Performance
Our idler is crafted with precision engineering, ensuring impeccable alignment and balance. This precision dramatically cuts down on vibration and noise during operation, which results in smoother movement of the conveyor belt. It also reduces the likelihood of belt misalignment and premature wear, thereby boosting the conveyor system's overall efficiency and reliability.
Low Friction Design
Incorporating state-of-the-art bearing technology and a thoughtfully engineered surface finish, our conveyor idler boasts ultra-low friction. This reduction in friction not only lowers the energy consumption needed to power the conveyor but also minimizes heat generation, significantly extending the lifespan of both the idler and conveyor belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, our conveyor idler is designed for effortless installation, facilitating quick and seamless replacement or enhancement of existing systems. Its modular construction simplifies maintenance by allowing straightforward access to components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to a vast array of conveyor belt sizes and types, and it can be tailored to specific project needs. Whether for high-speed parcel sorting, heavy ore transport, or general factory use, our product ensures consistently dependable performance.
Quality Assurance and After-Sales Support
Committed to excellence, each conveyor idler undergoes rigorous quality checks before shipment. Our dedicated after-sales team is always on standby, offering technical support, spare parts provision, and any other assistance needed to maintain uninterrupted operation of your conveyor system.
Choose our conveyor idler to experience heightened productivity, lowered operational expenses, and a more dependable material handling process.
Our polyurethane products are renowned for a suite of outstanding characteristics, including resistance to wear, oil, acid, alkali, ozone, and aging. They also feature low-temperature resistance, tear resistance, impact deflection, high elasticity, effective vibration absorption, and considerable load support. These versatile properties make them invaluable across multiple industries such as defense, mining machinery, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Our advanced roller surface material, developed from ultra-high molecular weight polyethylene pipes and expertly extruded internally, outperforms conventional materials. It excels in wear, corrosion resistance, non-adhesion, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its mechanical and physical attributes among engineering plastics, enhances both the roller surface and seat cover. Compared to traditional materials, our choice offers remarkable benefits in performance and durability.
Our parallel rollers are designed for unmatched excellence, delivering extraordinary wear resistance and a remarkably low friction coefficient to protect belt integrity. With superior self-lubricating properties, they function without oil and avoid jamming even under harsh conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and solvents. They endure repeated shocks and vibrations, operating efficiently between -40ºC and 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth performance and long-lasting service, meeting all conveyor belt needs within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
INTRODUCTION TO ROLLER PROCESS FLOW
1. Roller Body:
(1) The roller pipe is meticulously crafted using an automatic cutting machine, ensuring no deformation or chips during the process. The cut is characterized by exceptional perpendicularity to the pipe, paired with high parallelism at both ends.
(2) Special boring machines are employed for the roller pipe, allowing simultaneous boring at both ends where bearings are housed, with impeccable coaxiality. This process seamlessly completes end face flattening and interior angle cutting in one swift operation.
(3) Anti-rust painting is applied to the inner wall of the supporting roller, guaranteeing outstanding corrosion resistance.
2. Roller Shaft
A slot flat double end milling machine is utilized to simultaneously process the slot flat at both ends, ensuring the roller shaft's slot flat is perfectly symmetrical.
3. Bearing:
1) We utilize top-tier roller bearings from renowned domestic and international brands.
2) The process includes semi-automatic, precise filling of low-temperature lithium-based lubricating grease, eliminating the need for future refills and offering excellent cold resistance.
4. Sealing
The advanced composite sealing structure combines a non-contact labyrinth with a contact Lip, delivering superior waterproof and dustproof capabilities with a significant sealing effect.
5. Product Assembly
Automatic pressing technology is employed to ensure the precision of the overall assembly of the supporting rollers.
6. Welding:
The use of fully automatic mixed gas shielded welding guarantees excellent seam quality and precision. This method, equipped with dust removal devices, supports a safe, efficient, environmentally friendly, and health-conscious welding process.
7. Coating:
The process adopts a dust-free, sealed, and environmentally friendly automatic coating line. This innovation facilitates automatic loading and unloading, coating, palletizing, and packaging, alongside the harmless treatment of exhaust gas emissions.
A vast array of rollers, idlers, pulleys, rubber belts, and belt conveyors are available to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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