Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Crafted from robust materials, this idler is built to withstand heavy loads and challenging environments. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its lifespan and reducing maintenance costs. The Conveyor Idler is user-friendly, offering easy installation and maintenance, making it an ideal solution for diverse industries, including mining, construction, and manufacturing. Enhance your conveyor system’s efficiency and longevity with this reliable, durable Conveyor Idler.
Our pioneering polyurethane products present an impressive suite of characteristics, including outstanding wear, oil, and acid and alkali resistance. They offer superior ozone, aging, and low-temperature resilience, combined with exceptional tear and impact resistance. Their remarkable elasticity and vibration absorption make them ideal for supporting large loads. These versatile products are extensively applied in numerous sectors, such as national defense, mining machinery, construction machinery, chemical processing, textile manufacturing, wood processing, printing, metallurgical applications, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material produced exclusively by our factory. This material is renowned for its wear resistance, corrosion resistance, non-adhesive properties, and self-lubrication, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover offer significant performance advantages over conventional materials.
The tapered self-aligning roller is expertly designed to offer robust support for conveyor belts and their cargo, serving as a vital component to ensure the stable operation of conveyor systems. These rollers provide substantial value and effectiveness during use, confirming their pivotal role in material transportation. Their exemplary product features have secured their essential status across varied fields and industries. Over time, these rollers have evolved and thrived, earning ongoing commendation and admiration from users.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components connect to self-aligning brackets and are essential in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in manufacturing parallel rollers, distinguished by their superb wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under challenging conditions. With anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, these rollers withstand repeated shocks and vibrations. They operate effectively in a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and prolonged service life. Our factory also offers an extensive array of conveyor belt-related products to meet your specific needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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