Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, top-tier component meticulously designed to flawlessly support and guide conveyor belts, ensuring smooth and highly efficient material transportation. Expertly crafted with robust materials, this idler is built to withstand heavy loads and even the toughest working conditions. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its lifespan while considerably reducing maintenance costs. The Conveyor Idler is user-friendly, offering easy installation and maintenance, making it a perfect solution for a range of industries, including mining, construction, and manufacturing. Optimize the efficiency of your conveyor system with our reliable, durable, and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products feature a remarkable array of properties, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They also boast ozone resistance, aging resistance, and resilience at low temperatures, combined with excellent tear resistance and impact resistance. With high elasticity and strong vibration absorption, they are ideal for providing substantial load support capacity. These adaptable products are extensively used across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover offer significant performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to offer robust support for conveyor belts and the materials they carry, serving as a vital component to ensure the stable operation of conveyor systems. These rollers demonstrate substantial value and efficacy during use, guaranteeing that they play a critical role in material transportation. Their outstanding product characteristics have secured their essential role across a wide range of fields and industries. Over time, they have continued to evolve and thrive, earning consistent praise and admiration from users.
Our company is a pioneering leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Installed strategically on both sides of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, which are characterized by their exceptional wear resistance and ultra-low friction coefficient, thereby ensuring minimal belt wear. These rollers feature extraordinary self-lubricating properties, removing the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also provides a comprehensive array of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.