Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously crafted component, designed to flawlessly support and guide conveyor belts, ensuring seamless and efficient material transport. Constructed from high-durability materials, this idler is engineered to withstand heavy loads and challenging environments. Its precision design minimizes friction and wear on conveyor belts, greatly extending lifespan and reducing maintenance costs. User-friendly and easy to install, the Conveyor Idler is an ideal choice for industries like mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with this reliable, long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their exceptional properties, such as remarkable wear resistance, oil resistance, and acid and alkali resistance. They also provide superior ozone and aging resistance, as well as resilience at low temperatures. With excellent tear and impact resistance, combined with high elasticity and strong vibration absorption, they provide outstanding load support. These versatile products serve a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from an ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our factory. This extraordinary material excels in wear and corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover offer remarkable advantages over traditional materials.
The tapered self-aligning roller is ingeniously designed to offer sturdy support for conveyor belts and the materials they transport, serving as a vital component for the stable operation of conveyor systems. These rollers demonstrate significant value and effectiveness, ensuring they are indispensable in material transportation. Their outstanding characteristics have solidified their crucial role across various industries. Over time, they have continued to evolve, earning consistent acclaim and admiration from users.
Our company is at the forefront of specialized production of wing rollers, also known as retaining or vertical rollers, which are critical to self-aligning roller systems. Strategically installed on both sides of the conveyor belt, these indispensable components prevent belt misalignment, ensuring operational stability and efficiency.
We specialize in producing parallel rollers, known for exceptional wear resistance and an ultra-low friction coefficient that minimizes belt wear. These rollers boast outstanding self-lubricating properties, requiring no oil injection and reducing sticking risks under harsh conditions. With anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they withstand repeated shocks and vibrations, operating effectively between -40ºC and 90ºC. Their superior mechanical attributes, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to satisfy all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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