Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of quality and engineering excellence, crafted with meticulous attention to detail to support and guide conveyor belts with unmatched precision. This premium-quality component ensures seamless and efficient material transportation by reducing friction and wear, thus extending the conveyor belt's lifespan and slashing maintenance costs. Built from robust materials, it effortlessly withstands heavy loads and challenging environments, making it indispensable across industries such as mining, construction, and manufacturing. Its user-friendly design ensures easy installation and maintenance, positioning it as the ideal choice for enhancing the overall efficiency of your conveyor system.
Our groundbreaking polyurethane products are engineered to deliver an extraordinary range of properties, including superior wear resistance, oil resistance, and resilience against acids and alkalis. They feature exceptional ozone resistance, aging resistance, and remarkable low-temperature performance. With high elasticity and strong vibration absorption, they boast an impressive load support capacity. These versatile products are utilized across a wide spectrum of industries, from national defense to mining machinery, construction, chemical, textile, wood processing, printing, metallurgical manufacturing, agricultural, and sports equipment, showcasing their adaptability and resilience.
Crafted from ultra-high molecular weight polyethylene (UHMW-PE), our roller surfaces stand out for their outstanding wear resistance, corrosion resistance, non-adhesion, and self-lubrication. This high-performance material, produced in-house, provides superior mechanical and physical properties, elevating our rollers above conventional metal options. Both the roller surface and seat cover are designed to deliver exceptional performance, showcasing the advanced engineering that sets our products apart in the industry.
The expertly designed tapered self-aligning roller provides indispensable support for conveyor belts and their loads, ensuring stable and efficient operation of conveyor systems. These rollers are essential for guaranteeing seamless material transportation, with their robust design and exemplary product characteristics leading to widespread acclaim. Their reliability and efficacy have cemented their importance across various industries, continually evolving to meet the needs of modern material handling, earning enduring praise from users.
We are industry leaders in the production of wing rollers, also referred to as retaining or vertical rollers. These crucial components are connected to self-aligning brackets, forming the backbone of self-aligning roller systems. By strategically installing them on both sides of the conveyor belt, wing rollers prevent belt misalignment, ensuring operational stability and efficiency. Their role is critical in maintaining the integrity and smooth function of conveyor systems.
Our expertise in producing parallel rollers is unmatched, with products exhibiting extraordinary wear resistance and an ultra-low friction coefficient to minimize belt wear. These rollers possess exceptional self-lubricating properties, negating the need for oil injection and preventing stickiness under challenging conditions. Anti-static, flame-resistant, and durable against aging, acid, alkali, and organic solvent corrosion, they excel under repeated shocks and a temperature range of -40ºC-90ºC. Lightweight and easy to install, their maintenance-free operation ensures prolonged service life and seamless performance. Our factory also offers a wide array of related conveyor belt products to cater to all your material handling needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.