Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of superior craftsmanship, expertly designed to not only support but also guide conveyor belts with precision. This results in the seamless flow of material transport, driving unparalleled efficiency. Crafted from the most resilient materials, our idler effortlessly manages heavy loads in harsh environments. Its precision engineering reduces both friction and wear on conveyor belts, drastically extending their lifespan and trimming maintenance expenses. With user convenience in mind, our Conveyor Idler is easy to install and maintain, proving indispensable across sectors like mining, construction, and manufacturing. Enhance your conveyor system's performance with our reliable, sturdy, and enduring Conveyor Idler.
Our innovative polyurethane products are a testament to advanced engineering, boasting a vast array of impressive properties including exceptional wear and oil resistance, as well as resilience to acids and alkalis. Further attributes like ozone resistance, aging resistance, and low-temperature durability complement their tear resistance and impact absorption. Their high elasticity and vibration damping qualities make them ideal for high-load tasks. These adaptable products are widely utilized across a spectrum of industries including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, constructed from ultra-high molecular weight polyethylene pipe, marks a high-performance advancement exclusively manufactured by our factory. This material surpasses conventional metal rollers with its extraordinary wear resistance, corrosion prevention, non-stick property, and self-lubricating capabilities. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), which is renowned for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver outstanding performance, significantly outperforming traditional materials.
The tapered self-aligning roller is an engineering masterpiece, designed to provide robust support for conveyor belts and their loads. Acting as a crucial component, it guarantees the stable operation of conveyor systems. These rollers deliver significant value and efficiency, playing a vital role in material transport. Their exceptional characteristics have established their necessity across numerous industries. As they continue to evolve and advance, they consistently garner praise and admiration from users.
Our company leads in specialized wing roller production, also known as retaining or vertical rollers. Vital to self-aligning roller systems, these components are meticulously connected to self-aligning brackets. Strategically positioned on both sides of conveyor belts, wing rollers are essential in preventing belt misalignment, thus ensuring operational stability and maximizing efficiency.
We excel in crafting parallel rollers, renowned for their remarkable wear resistance and ultra-low friction coefficient, which significantly reduces belt wear. These rollers exhibit excellent self-lubricating traits, eliminating the need for oil and preventing sticking even under demanding conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to endure repeated shocks and vibrations, these rollers function impeccably within temperatures ranging from -40ºC to 90ºC. Their superior mechanical attributes, lightweight design, and ease of installation and maintenance guarantee smooth, maintenance-free operation and extended service life. Our factory also provides an extensive range of conveyor belt-related products to satisfy all needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.