Product Name: Conveyor Idler
Category: Conveyor Idler
With a dedication to unmatched quality and precision, our Conveyor Idler exemplifies superior craftsmanship. It is intricately designed to provide robust support and flawless guidance for conveyor belts, ensuring seamless material transport while significantly boosting operational efficiency. Built from top-tier, durable materials, this idler effortlessly handles heavy-duty loads and challenging conditions. Its precise engineering reduces friction and wear, extending belt life and drastically cutting maintenance expenses. User-centric in design, the Conveyor Idler is simple to install and maintain, making it an indispensable asset in industries such as mining, construction, and manufacturing. Elevate your conveyor system’s capabilities with our reliable, sturdy, and enduring Conveyor Idler.
Our state-of-the-art polyurethane products are a pinnacle of modern engineering, boasting a comprehensive suite of outstanding properties. They include exceptional wear resistance, oil resistance, and resilience against acids and alkalis. With additional features like ozone resistance, anti-aging, and low-temperature durability, they exhibit impressive tear resistance and impact absorption. Their extraordinary elasticity and vibration dampening make them ideal for high-load applications. These versatile products are extensively utilized across various industries, from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, stands as a high-performance breakthrough, exclusively manufactured by our factory. This material surpasses conventional metal rollers with superior wear resistance, corrosion prevention, non-stick properties, and self-lubricating features. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover offer remarkable performance, surpassing traditional materials.
Our tapered self-aligning roller is an engineering triumph, meticulously crafted to deliver robust support for conveyor belts and their material loads. As an essential component, it ensures the reliable operation of conveyor systems. These rollers provide tremendous value and efficiency, playing a crucial role in material transport across numerous sectors and industries. With ongoing advancements, they consistently garner praise and appreciation from users, cementing their essential role.
At the cutting edge of specialized wing roller production, our company excels in producing these vital components, also known as retaining or vertical rollers. Integral to self-aligning roller systems, they are expertly connected to self-aligning brackets. Positioned strategically on both sides of conveyor belts, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability, and maximizing efficiency.
We are experts in the creation of parallel rollers, renowned for their superior wear resistance and minimal friction coefficient, which significantly reduce belt wear. These rollers exhibit excellent self-lubricating properties, eliminating the need for oil injection and maintaining performance even under challenging conditions. Anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they are engineered to withstand repeated shocks and vibrations. These rollers operate flawlessly within a temperature range of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight construction, and ease of installation and maintenance ensure smooth, maintenance-free operation with an extended lifespan. Additionally, our factory offers an extensive range of conveyor belt-related products to satisfy every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.