Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the ultimate solution for seamless material transportation with our premium Conveyor Idler. This high-quality component, crafted to perfection, is designed to provide unwavering support and guidance to conveyor belts, ensuring they function with unparalleled efficiency. Constructed from robust, durable materials, our idler is built to withstand heavy-duty loads and challenging working environments. Its precision-engineered design reduces friction and wear, extending the lifespan of your conveyor belt and slashing maintenance expenses. The ease of installation and maintenance makes it a smart choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system’s performance with our dependable and enduring Conveyor Idler, setting new standards for efficiency and reliability.
Our revolutionary polyurethane products are engineered with a superior array of properties that cater to diverse industrial needs. They excel in offering outstanding wear resistance, oil resistance, and resilience against acids and alkalis. With additional benefits like ozone and aging resistance, along with remarkable low-temperature performance, these products are designed to meet the toughest challenges. Their high elasticity and exceptional vibration absorption capabilities empower them to support substantial loads. Widely adopted across vital sectors such as national defense, machinery for mining, construction, and chemicals, as well as textile, wood processing, printing, metallurgy, agriculture, and sports equipment, these products stand out as indispensable components.
Our roller surfaces, crafted from ultra-high molecular weight polyethylene pipe, redefine performance with their superior engineering. This high-performance material, produced exclusively in our factory, stands out for its remarkable wear resistance, corrosion resistance, non-adhesion properties, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), famed for its unparalleled mechanical and physical properties amongst engineering plastics, ensures that both the roller surface and seat cover deliver significant advantages over traditional metal rollers, setting a new standard in operational excellence.
Engineered with precision, our tapered self-aligning roller ensures steadfast support for conveyor belts and their cargo, making it an indispensable component for maintaining stable conveyor operations. These rollers boast exceptional inherent value and efficacy, playing a pivotal role in the transport of materials. Over time, their extraordinary characteristics have cemented their critical role across various industries, earning ongoing acclaim and endorsement from users who recognize their continuous evolution and invaluable contribution to efficient operations.
As pioneers in the specialized production of wing rollers, also known as retaining or vertical rollers, our company stands at the forefront of innovation. These vital components, integrated with self-aligning brackets, are quintessential in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, thereby enhancing the stability and efficiency of operations, ensuring your systems run smoothly and reliably.
Our expertise in crafting parallel rollers is unmatched, with a focus on providing exceptional wear resistance and an ultra-low friction coefficient to minimize conveyor belt wear. These rollers are designed with outstanding self-lubricating properties, eliminating the necessity for oil injection and significantly reducing the risk of sticking in extreme conditions. With anti-static features and resistance to combustion, aging, and corrosive substances such as acids, alkalis, and organic solvents, these rollers are built to withstand repeated shocks and vibrations. Operating efficiently within a temperature range of -40ºC to 90ºC, they combine superb mechanical properties with a lightweight design, ensuring easy installation and a maintenance-free experience. Our factory is committed to offering a comprehensive range of conveyor belt-related products tailored to fulfill all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.