Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is not just any component; it's a pinnacle of engineering excellence, designed with precision to flawlessly support and guide conveyor belts. This ensures an uninterrupted flow of material with unmatched efficiency and reliability. Fabricated from the most durable materials, our idler is built to withstand the toughest loads and the most demanding work environments. Its expertly crafted design minimizes friction and belt wear, dramatically increasing the lifespan of your conveyor system while slashing maintenance expenses. User-friendly and simple to both install and maintain, our Conveyor Idler is the quintessential choice for sectors such as mining, construction, and manufacturing. Elevate your conveyor system's performance with our steadfast and enduring Conveyor Idler.
Our pioneering polyurethane products are celebrated for their remarkable qualities, such as exceptional resistance to wear, oil, acids, and alkalis. Additionally, they showcase admirable resistance to ozone, aging, and low temperatures, paired with incredible tear and impact resistance. Their elasticity and superior vibration absorption capacity make them ideal for supporting substantial loads. These multifaceted products find widespread applications in industries as varied as national defense, mining machinery, construction, chemical machinery, textile machinery, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our factory, renowned for its phenomenal wear and corrosion resistance, non-adhesion, and self-lubricating properties. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its outstanding mechanical and physical properties amongst engineering plastics, we ensure that both the roller surface and seat cover deliver exceptional performance, far superior to traditional materials.
The tapered self-aligning roller is ingeniously engineered to provide unwavering support for conveyor belts and their transported materials. It's an indispensable component, ensuring the seamless operation of conveyor systems. These rollers demonstrate substantial value and efficiency, playing a vital role in material transport. Their remarkable characteristics have established them as fundamental components across a wide array of industries. Over the years, they have continually evolved and garnered unwavering praise and appreciation from our clients.
Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These critical components, firmly connected to self-aligning brackets, are vital in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are pivotal in preventing belt misalignment, ensuring consistent operational stability and heightened efficiency.
We are pioneers in producing parallel rollers, renowned for their extraordinary wear resistance and ultra-low friction coefficient, which ensures minimal belt abrasion. These rollers boast superior self-lubricating properties, eradicating the need for oiling and minimizing the risk of adhesion even in harsh conditions. They offer anti-static features and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate impeccably within a temperature range of -40ºC to 90ºC. Their exceptional mechanical attributes, lightweight composition, and installation simplicity guarantee smooth, maintenance-free operation and an extended lifespan. Our factory also offers a full suite of conveyor belt-related products tailored to fulfill all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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