Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premium Conveyor Idler, a masterfully crafted component that epitomizes quality and innovation. This exceptional idler is engineered to flawlessly support and guide conveyor belts, promoting seamless and efficient material transport. Constructed with robust, durable materials, it is designed to withstand heavy loads and the rigors of demanding environments. Its precision-engineered design minimizes friction and reduces wear on the conveyor belt, thereby significantly prolonging its lifespan and driving down maintenance costs. User-friendly, this idler is straightforward to install and maintain, making it the go-to choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable, high-performance Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their extraordinary properties, including remarkable wear resistance, oil resistance, and resilience against acids and alkalis. Additionally, they offer superior ozone resistance, aging resistance, and low temperature durability, paired with exceptional tear and impact resistance. Their outstanding elasticity and vibration absorption capabilities make them ideal for supporting substantial loads. These versatile products find widespread application across a diverse range of industries, from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. This material stands out with its exceptional wear resistance, corrosion resistance, non-adhesive properties, and self-lubricating abilities, surpassing conventional metal rollers. With ultra-high molecular weight polyethylene (UHMW-PE), recognized for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver unparalleled performance advantages, elevating them above traditional materials.
Our expertly engineered tapered self-aligning rollers are pivotal for providing robust support to conveyor belts and their carried materials, ensuring the stable operation of conveyor systems. These rollers are invaluable and highly effective in their function, cementing their crucial role in material handling. With outstanding product attributes, they have established their indispensability across numerous industries. Their continued evolution and enhancement over time have garnered consistent acclaim and satisfaction from users, making them essential components in diverse applications.
As a vanguard in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers, our company offers these indispensable components within self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers are critical in preventing belt misalignment, thereby ensuring operational stability and enhanced efficiency.
Our expertise in crafting parallel rollers is showcased through their extraordinary wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers boast remarkable self-lubricating properties, negating the need for oil injection and minimizing the risk of sticking under adverse conditions. They provide anti-static capabilities and are resistant to combustion, aging, as well as corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform optimally within a temperature range of -40ºC to 90ºC. Their superior mechanical attributes, lightweight design, and maintenance-free operation guarantee smooth performance and an extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fulfill all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.