Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler, a top-tier, meticulously engineered component that ensures seamless guidance and support for conveyor belts, optimizing your material transportation systems. Constructed from durable materials, this idler is designed to withstand heavy loads and demanding work environments. Its precision engineering minimizes friction and wear on the conveyor belt, significantly extending the belt's lifespan and reducing maintenance expenses. User-friendly and easy to install, the Conveyor Idler is perfectly suited for diverse industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our dependable and long-lasting Conveyor Idler.
Our groundbreaking polyurethane products are engineered with remarkable features, including outstanding wear, oil, and acid and alkali resistance. They also provide excellent ozone, aging, and low-temperature resilience, combined with superior tear and impact resistance. Their exceptional elasticity and vibration absorption qualities make them ideal for supporting large loads. These versatile solutions find extensive applications across a broad spectrum of industries, encompassing national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural machinery, and sports equipment.
The roller surface is innovatively crafted from ultra-high molecular weight polyethylene pipe, a high-performance material produced exclusively by our factory. This exceptional material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from ordinary metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver unparalleled performance advantages over traditional materials.
The tapered self-aligning roller is expertly tailored to provide robust support for conveyor belts and the materials in transit. Acting as a vital component, it ensures the stable operation of conveyor systems. These rollers deliver significant value and performance, establishing their crucial role in material transportation. Their outstanding product characteristics have cemented their essential presence across diverse fields and industries. Over time, they have evolved and excelled, garnering continuous acclaim and admiration from users.
Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These critical components are integral to self-aligning roller systems, connected to self-aligning brackets. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability and efficiency.
We specialize in the production of parallel rollers, celebrated for their remarkable wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil and reducing the risk of sticking under extreme conditions. They boast anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function efficiently within temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure flawless performance and extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fulfill all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.