Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a premium and robust component, expertly engineered to provide impeccable support and direction for conveyor belts, ensuring seamless and effective material transportation. Engineered from resilient materials, this idler is designed to endure substantial loads and harsh conditions. Its intricately designed structure significantly minimizes friction and wear on the conveyor belt, vastly prolonging its service life while slashing maintenance costs. The Conveyor Idler is remarkably accessible, easy to install, and maintain, making it an ideal solution for diverse industries such as mining, construction, and manufacturing. Elevate the performance of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of characteristics that include remarkable wear resistance, oil resistance, and resistance to acid and alkali. These products also offer protection against ozone, aging, and low temperatures, along with superior tear and impact resistance. Their remarkable high elasticity and exceptional vibration absorption qualities make them perfect for heavy load applications. These versatile products find widespread use across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, an exceptional material exclusively produced by our factory. This material is renowned for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver remarkable performance advantages over conventional materials.
The tapered self-aligning roller is intricately crafted to provide robust support for conveyor belts and the materials they carry, serving as an essential element for maintaining the stable operation of conveyor systems. These rollers demonstrate immense value and effectiveness in operation, underscoring their critical role in material transport. Their superb product features have cemented their indispensable role across multiple sectors and industries. Through ongoing innovation and advancement, they have continually earned the admiration and commendation of users.
Our company is a pioneer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components are integral to self-aligning roller systems and are strategically positioned on either side of the conveyor belt. Wing rollers play a vital role in preventing belt misalignment, thus ensuring stability and operational efficiency.
We pride ourselves as frontrunners in the production of parallel rollers, distinguished by their extraordinary wear resistance and exceptionally low friction coefficient, ensuring minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and reducing the likelihood of jamming under challenging conditions. They exhibit anti-static properties and resist combustion, aging, as well as acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical attributes, lightweight design, straightforward installation, and maintenance-free operation guarantee smooth performance and a prolonged service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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