Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as an exceptional solution, innovatively crafted to address the vast array of challenges faced by contemporary material handling systems. It's versatile, robust, and built to excel under the pressures of industrial demands.
Exceptional Durability
Meticulously constructed from superior-grade materials, our conveyor idler demonstrates remarkable durability with exceptional resistance to wear, corrosion, and impact. It's engineered to endure substantial loads and continuous use, promising an extended service life in the most challenging environments like mining sites, ports, and large-scale manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is expertly machined to achieve flawless alignment and balance. This precision dramatically reduces operational vibration and noise, ensuring smoother conveyor belt motion. It minimizes the risk of belt misalignment and premature wear, thus boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface, our conveyor idler embodies a low-friction design. This significantly cuts down the power required to drive the conveyor, reduces heat generation, and enhances both the idler and belt's lifespan.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, our conveyor idler is crafted for easy installation, facilitating swift and trouble-free replacement or upgrades of existing systems. Its modular design simplifies maintenance processes, providing straightforward access for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to various conveyor belt widths and types and can be tailored to meet specific project requirements. Whether it's a high-speed parcel sorting operation, a heavy-duty ore transport line, or a general manufacturing conveyor, our product consistently delivers reliable, high-performance results.
Quality Assurance and After-Sales Support
Committed to excellence, every conveyor idler undergoes rigorous quality control before dispatch. Our dedicated after-sales team is always on standby, ready to provide technical support, spare parts, and any assistance necessary to maintain seamless conveyor system operations.
Opt for our conveyor idler for increased productivity, lower operating costs, and a more dependable material handling experience.
Our polyurethane products offer extraordinary attributes such as resistance to wear, oil, acids, alkalis, ozone, and aging. They also excel in low-temperature performance, tear resistance, impact resistance, high elasticity, and vibration absorption. These qualities make them invaluable in numerous industries including defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Our groundbreaking roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material outperforms traditional options with superior wear resistance, corrosion resistance, non-stick properties, and self-lubrication. By employing UHMW-PE, noted for its outstanding mechanical and physical properties, we elevate the roller surface and seat cover performance, offering unmatched advantages in durability and efficiency over conventional materials.
Our parallel rollers are designed for peak performance, offering supreme wear resistance and minimal friction coefficients to maintain belt integrity. With excellent self-lubricating features, they function smoothly without oil, ensuring no jamming even under harsh conditions. These rollers are antistatic, resistant to fire, aging, acids, alkalis, and solvents. They endure repetitive shocks and vibrations, operating effectively between -40ºC and 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure seamless operation and extended longevity for all conveyor belt needs within our diverse product lineup.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipes are crafted using an advanced automatic cutting machine, ensuring perfect cuts without deformation or debris. The fracture's perpendicularity to the pipe is impeccable, and the parallelism between both ends is exceptionally high.
(2) With our specialized boring machine, both ends of the roller pipe are precisely bored for bearing installation, achieving outstanding coaxiality. Simultaneously, the end face is flawlessly flattened and the interior angles are cut in one seamless operation.
(3) Anti-rust painting on the inner walls of the supporting rollers is applied to guarantee superior corrosion resistance, maintaining the longevity and reliability of the rollers.
2. Roller Shaft
Utilizing a slot flat double end milling machine, the roller shaft is symmetrically processed at both ends, ensuring perfect alignment and stability.
3. Bearing:
1) We employ top-tier domestic and international roller bearings, ensuring unparalleled performance and durability.
2) Benefiting from semi-automatic quantitative filling, our bearings are infused with low-temperature lithium-based grease, eliminating the need for future lubrication while providing excellent cold resistance.
4. Sealing
Our non-contact labyrinth and contact lip composite sealing structure guarantees exceptional waterproof and dustproof capabilities, offering unmatched sealing performance.
5. Product Assembly
By employing automatic pressing technology, we ensure the accurate and precise assembly of supporting rollers, enhancing overall product integrity.
6. Welding:
Our fully automatic mixed gas shielded welding technique delivers superior seam quality and precision. Equipped with advanced dust removal systems, this process is safe, efficient, environmentally friendly, and health-conscious.
7. Coating:
Our state-of-the-art dust-free, sealed automatic coating line facilitates the entire process from loading, coating, palletizing, to packaging, while ensuring the harmless treatment of exhaust gases for an eco-friendly approach.
We offer a wide range of high-quality rollers, idlers, pulleys, rubber belts, and belt conveyors to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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