Product Name: Conveyor Idler
Category: Conveyor Idler
Unleash the full potential of your conveyor systems with our Conveyor Idler-an embodiment of superior industrial craftsmanship and engineering brilliance. This innovation is meticulously designed to ensure seamless stabilization and guidance of conveyor belts, offering unparalleled material transport efficiency while significantly elevating operational productivity. Crafted from top-tier, resilient materials, this idler is adept at managing heavy-duty loads effortlessly, withstanding the toughest environmental conditions. Its precision-engineered structure minimizes friction and wear, thereby prolonging the lifespan of your conveyor belt and dramatically reducing maintenance expenses. Designed for intuitive installation and minimal upkeep, the Conveyor Idler becomes a crucial asset across various sectors, including mining, construction, and manufacturing. Enhance your conveyor system's performance with our robust and reliable Conveyor Idler, a true testament to durability and efficiency.
Our innovative polyurethane products stand at the forefront of engineering advancements, showcasing an extraordinary spectrum of features. They offer exceptional resistance to wear, oil, and various chemical agents like acids and alkalis, along with remarkable ozone resistance, aging resistance, and durability in harsh low-temperature conditions. Renowned for their superior tear resistance and ability to absorb impacts, these products excel in elasticity and vibration damping, making them perfect for demanding high-load scenarios. Their versatility makes them indispensable across numerous industries, from national defense and mining machinery to construction, chemical processing, textiles, woodwork, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting a revolutionary product-the roller surface ingeniously made from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our facility. This cutting-edge material exceeds conventional metal rollers with unparalleled wear resistance, corrosion protection, non-stick capabilities, and self-lubricating properties. Harnessing the exceptional mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), known as the pinnacle of engineering plastics, both the roller surface and seat cover deliver outstanding performance, setting new performance standards compared to traditional materials.
Unveil the excellence of our tapered self-aligning roller, expertly engineered to provide unwavering support to conveyor belts and their material loads. This vital component ensures consistent stability and efficiency in conveyor operations. Exemplifying exceptional value and performance, these rollers are essential for material transport across a vast range of industries. As these components evolve, they are continually celebrated for their high performance and reliability, earning widespread acclaim as indispensable elements in modern industrial setups.
Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These components are crucial for the reliability of self-aligning roller systems, precisely connected to self-aligning brackets and strategically placed on both sides of the conveyor belts. Wing rollers play a pivotal role in preventing belt misalignment, thereby ensuring operational stability and maximizing the conveyor system's efficiency.
We specialize in crafting parallel rollers known for their superior wear resistance and exceptionally low friction coefficient, leading to a substantial reduction in belt wear. These rollers feature remarkable self-lubricating properties, negating the need for oiling and preventing sticking even under challenging conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to endure constant shocks and vibrations, these rollers are designed to perform flawlessly across a temperature range of -40ºC to 90ºC. Their outstanding mechanical properties, lightweight construction, and straightforward installation and maintenance ensure effortless, maintenance-free operation with an extended service life. Our factory provides a complete selection of conveyor belt-related products to fulfill every operational need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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