Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an outstanding solution crafted to cater to the varied and rigorous demands of today's material handling systems, offering unmatched functionality and versatility.
Exceptional Durability
Meticulously constructed with top-tier materials, our conveyor idler offers remarkable durability, displaying excellent resistance to wear, corrosion, and impact. It is masterfully designed to handle heavy-duty loads and continuous use, ensuring an extended lifespan even in the most challenging industrial sectors like mines, ports, and large-scale production facilities.
Precision Engineering for Optimal Performance
Every idler is expertly precision-machined to uphold perfect alignment and balance, significantly diminishing vibration and noise during operation. This ensures smoother conveyor belt movement and greatly reduces the risk of belt misalignment and early wear, thereby boosting the conveyor system's overall efficiency and reliability.
Low Friction Design
Incorporating advanced bearing technology and a carefully crafted surface finish, our conveyor idler achieves exceptionally low friction. This innovation not only reduces the energy required to power the conveyor but also diminishes heat production, contributing to the increased longevity of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical role of minimizing downtime, our conveyor idler is engineered for easy installation, facilitating quick and stress-free replacement or upgrades of current idlers. Its modular design allows for simplified maintenance, providing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a wide array of conveyor belt widths and types, our idler can be tailored to meet specific project needs. Whether used for high-speed parcel sorting, heavy-duty ore transport, or general factory conveying, our product consistently delivers dependable and efficient performance.
Quality Assurance and After-Sales Support
Committed to delivering superior quality, each conveyor idler undergoes rigorous quality inspections before leaving our facility. Our dedicated after-sales support team is on standby, ready to provide technical guidance, spare parts, and comprehensive support to ensure your conveyor system operates seamlessly.
Opt for our conveyor idler to experience heightened productivity, decreased operational costs, and a more reliable and efficient material handling process.
Our polyurethane products are distinguished by a vast array of exceptional qualities, including resistance to wear, oil, acids, alkalis, ozone, and aging. They also boast resistance to low temperatures, tearing, impact, and offer high elasticity, formidable vibration absorption, and substantial load-carrying ability. These multifaceted features make them essential across numerous industries such as defense, mining machinery, construction machinery, chemical, textile, wood processing, printing, metallurgy, agriculture, and sporting equipment.
Crafted with innovation, our roller surfaces are made from ultra-high molecular weight polyethylene pipes, skillfully extruded in-house. This material offers superior wear, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), which is celebrated for its superior mechanical and physical advantages over other engineering plastics, we significantly enhance roller surfaces and seat covers. Our material choice provides exceptional performance and durability, standing head and shoulders above conventional alternatives.
Engineered to outperform, our parallel rollers offer unrivaled wear resistance and a remarkably low friction coefficient to safeguard belt integrity. Their remarkable self-lubricating properties mean they function without oil injection and are immune to jamming even under extreme conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC, they are lightweight, easy to install, and maintenance-free, guaranteeing smooth and enduring operation, perfectly meeting all the conveyor belt demands within our expansive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe undergoes precision cutting using an advanced automatic cutting machine, ensuring flawlessly smooth cuts without deformation or metal chips. The impeccable alignment between the fracture and the pipe guarantees exceptional perpendicularity and parallelism between the ends, thereby enhancing structural integrity.
(2) Utilizing a specialized boring machine, both ends of the roller pipe, where bearings are housed, are meticulously bored in unison, achieving outstanding coaxial precision. Simultaneously, the flatting of end faces and interior angle cutting are completed efficiently in a single operation.
(3) Anti-rust painting on the interior wall of the support roller is applied to deliver superior corrosion resistance, ensuring longevity and reliability.
2. Roller Shaft
Employing a slot flat double end milling machine, the slot flats at both ends are processed in perfect symmetry, ensuring the roller shafts are impeccably balanced and aligned.
3. Bearing:
1) Premium roller bearings sourced from top domestic and international brands provide unrivaled performance and durability.
2) The semi-automatic quantitative filling of low-temperature lithium-based lubricating grease ensures optimal lubrication and eliminates the need for future refilling, providing excellent cold resistance.
4. Sealing
Featuring an innovative composite sealing structure combining non-contact labyrinth and contact lip seals, this design offers exemplary waterproof and dustproof capabilities, significantly enhancing the sealing effect.
5. Product Assembly
Automatic pressing is employed to guarantee precise overall assembly accuracy of the support rollers, ensuring each component is perfectly aligned and secured.
6. Welding:
Utilizing fully automatic mixed gas shielded welding techniques, the welding seams exhibit superior quality and precision. Equipped with state-of-the-art dust removal devices, the process is not only safe and efficient but also environmentally conscious and health-friendly.
7. Coating:
With a cutting-edge dust-free, sealed, and eco-friendly automatic coating line, processes such as auto-loading, unloading, coating, palletizing, and packaging are seamlessly integrated. Exhaust gases are treated harmlessly, aligning with environmental safety standards.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to diverse industrial needs with unmatched quality and reliability.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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