Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our cutting-edge conveyor idler stands as an exceptional solution, meticulously crafted to cater to the varied and rigorous demands of contemporary material handling systems, ensuring unmatched performance and dependability.
Exceptional Durability
Crafted from the finest premium-grade materials, our conveyor idler boasts unparalleled resistance to wear, corrosion, and impact. Designed to endure heavy loads and operate continuously, it promises an extended service life even in the most challenging industrial settings like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined to maintain flawless alignment and balance, our idler significantly reduces vibration and noise, ensuring a seamless conveyor belt movement. This precision engineering minimizes the risk of belt misalignment and premature wear, thus optimizing the efficiency and dependability of the entire conveyor system.
Low Friction Design
Utilizing state-of-the-art bearing technology combined with a meticulously designed surface finish, our conveyor idler provides exceptionally low friction. This innovation not only lowers power consumption needed for conveyor operation but also reduces heat generation, enhancing both idler and belt longevity.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, our conveyor idler is designed for effortless installation, allowing swift and trouble-free replacement or upgrading of existing systems. Its modular design streamlines maintenance, facilitating easy access for inspection, cleaning, and lubrication.
Versatile Application
Our idler adapts seamlessly to a wide spectrum of conveyor belt widths and types, customizable to meet specific project needs. Whether for high-speed parcel sorting, rugged ore transport, or general factory use, it consistently delivers reliable and steadfast performance.
Quality Assurance and After-Sales Support
Our unwavering commitment to quality ensures each conveyor idler undergoes stringent quality control before dispatch. Our devoted after-sales team stands ready to provide technical support, spare parts, and any assistance needed for flawless conveyor operation.
Opt for our conveyor idler and unlock increased productivity, reduced operational expenses, and enhanced reliability in material handling processes.
Our polyurethane products are distinguished by an array of superior properties including wear, oil, acid, alkali, ozone, and aging resistance. They offer exceptional low-temperature resistance, tear strength, impact robustness, high elasticity, excellent vibration absorption, and strong load support. These versatile features make them essential across a broad range of industries, including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Our advanced roller surface material, meticulously crafted from ultra-high molecular weight polyethylene pipes extruded in-house, outperforms traditional alternatives in wear and corrosion resistance, non-adhesion, and self-lubrication. By employing UHMW-PE, celebrated for its superior mechanical and physical properties, we enhance the roller surface and seat cover, offering remarkable performance and longevity compared to conventional materials.
Our parallel rollers exemplify engineering excellence with unparalleled wear resistance and a very low friction coefficient, safeguarding belt integrity. Their self-lubricating nature negates the need for oil, avoiding jams even in harsh environments. Featuring antistatic properties and resistance to combustion, aging, acids, alkalis, and solvents, they withstand repeated shocks and vibrations across a wide temperature range of -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, they ensure smooth operation and extended service life, meeting all conveyor belt requirements within our comprehensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is masterfully crafted using an automatic cutting machine, ensuring there is absolutely no deformation or loose chips during the cutting process. This precision guarantees high perpendicularity between the fracture and the pipe as well as exemplary parallelism at both ends.
(2) The roller pipe utilizes a specialized boring machine, expertly boring both ends of the roller pipe simultaneously where bearings are housed, ensuring exceptional coaxiality. This method completes end face flattening and interior angle cutting in a single, efficient step.
(3) Anti-rust Painting on the inner walls of the supporting roller ensures superior corrosion resistance, delivering longevity and durability.
2. Roller Shaft
A slot flat double end milling machine is employed to precisely and synchronously process the slot flats at both ends, ensuring perfect symmetry of the roller shaft's slot flat.
3. Bearing:
1) We incorporate roller bearings from premier domestic and international brands, ensuring top-tier quality and performance;
2) Semi-automatic, precise, quantitative filling of low-temperature lithium-based lubricating grease is performed, eliminating the necessity for future refills and providing excellent cold resistance.
4. Sealing
The innovative composite sealing structure combines non-contact labyrinth and contact lip sealing, offering superior protection against water and dust, thus delivering an outstanding sealing effect.
5. Product Assembly
We employ an automatic pressing technique, ensuring the utmost accuracy in the overall assembly of supporting rollers, resulting in flawless performance and reliability.
6. Welding:
Our fully automatic mixed gas shielded welding technique provides impeccable weld seam quality and supreme welding accuracy. Additionally, the process includes advanced dust removal systems, making it safe, efficient, eco-friendly, and promoting a healthy work environment.
7. Coating:
A state-of-the-art dust-free sealed automatic coating line is utilized, facilitating seamless processes including automatic loading, unloading, coating, palletizing, packaging, and environmentally safe exhaust gas treatment.
We proudly offer a diverse range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, meeting varied industrial needs with precision and reliability:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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