Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, top-tier component meticulously engineered to seamlessly support and guide conveyor belts, ensuring seamless and efficient material transportation. Constructed with highly durable materials, this idler is robust enough to withstand heavy loads and challenging working environments. Its precision-crafted design significantly minimizes friction and wear on the conveyor belt, dramatically extending its lifespan while slashing maintenance costs. The user-friendly Conveyor Idler is designed for easy installation and maintenance, making it the perfect solution for a wide array of industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products showcase an impressive suite of properties, including outstanding wear resistance, oil resistance, and resistance to acids and alkalis. They also excel in ozone resistance, aging resistance, and low-temperature resilience, coupled with tear resistance and impact resistance. Their high elasticity and powerful vibration absorption make them ideal for delivering substantial load support capacity. These adaptable products are widely used across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material stands out with its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, guarantees that both the roller surface and seat cover deliver outstanding performance advantages over conventional materials.
The tapered self-aligning roller is masterfully designed to offer robust support for conveyor belts and the materials they carry, serving as a vital component to ensure the stable operation of conveyor systems. These rollers exhibit substantial value and effectiveness during use, ensuring they play a pivotal role in material transportation. Their remarkable product characteristics have cemented their essential role across a broad spectrum of fields and industries. Over time, they have continuously evolved and thrived, earning ongoing praise and admiration from users.
Our company is a frontrunner in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These crucial components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under severe conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also offers a comprehensive assortment of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.