Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, high-caliber component meticulously designed to ensure seamless belt guidance and support, optimizing the efficiency of material transportation. Constructed from resilient materials, this idler withstands heavy-duty loads and harsh conditions with ease. Its precision-engineered design minimizes friction and wear, significantly prolonging belt life while slashing maintenance expenses. User-friendly and hassle-free in installation and upkeep, it stands as an ideal solution across varied industries like mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable, enduring Conveyor Idler.
Our cutting-edge polyurethane products feature an extraordinary spectrum of properties, including superior wear resistance, oil resistance, and resistance to acids and alkalis. They boast ozone resistance, aging resistance, low-temperature resilience, coupled with tear and impact resistance. Their remarkable elasticity and potent vibration absorption make them ideal for hefty load support. Widely utilized across numerous sectors, these products serve in national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and athletic equipment industries.
The roller surface is fashioned from ultra-high molecular weight polyethylene pipe, a high-performance material distinctly produced by our factory. This material surpasses in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its unparalleled mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver exceptional performance advantages over conventional materials.
The tapered self-aligning roller is skillfully crafted to provide robust belt and material support, serving as a crucial element to ensure the stable operation of conveyor systems. These rollers demonstrate significant value and efficacy throughout usage, playing a pivotal role in material conveyance. Their exemplary product features have solidified their essential status across diverse fields. Over time, they have continuously evolved, earning unwavering praise and admiration from users.
Our company leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These vital components connect to self-aligning brackets, indispensable in self-aligning roller systems. Strategically installed on both belt sides, wing rollers are critical in preventing misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, marked by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess outstanding self-lubricating properties, negating oil injection needs and reducing sticking risks under severe conditions. They feature anti-static properties, along with resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Withstanding repeated shocks and vibrations, these rollers function effectively within a -40ºC-90ºC temperature range. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers an extensive array of conveyor belt-related products to fulfill all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.