Product Name: Conveyor Idler
Category: Conveyor Idler
Experience unparalleled engineering sophistication with our Conveyor Idler, a paragon of premium craftsmanship. This meticulously crafted component gracefully supports and guides conveyor belts, ensuring a flawless material transport experience that elevates operational productivity. Made from top-tier, durable materials, this idler is engineered to handle heavy-duty loads while effortlessly enduring challenging environmental conditions. Its precision design reduces friction and wear, extending the lifespan of your conveyor belt and significantly lowering maintenance costs. With user-friendly features, the Conveyor Idler is easy to install and maintain, making it a must-have for industries such as mining, construction, and manufacturing. Empower your conveyor system with our dependable, durable, and robust Conveyor Idler and witness a remarkable boost in efficiency.
Our cutting-edge polyurethane products embody the pinnacle of modern engineering excellence, offering a dazzling array of outstanding features. These products are notable for their exceptional resistance to wear and oil, as well as their resilience to acids and alkalis. They further excel in ozone and age resistance, showcasing incredible durability even at low temperatures. With superior tear resistance and exceptional impact absorption, their outstanding elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile wonders are extensively employed across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the roller surface crafted from ultra-high molecular weight polyethylene pipe, a unique innovation from our factory. This revolutionary material surpasses traditional metal rollers with its unparalleled wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. Capitalizing on the remarkable mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the finest among engineering plastics, both the roller surface and seat cover deliver superior performance, establishing a new standard compared to conventional materials.
Uncover the engineering masterpiece of the tapered self-aligning roller, expertly designed to provide steadfast support for conveyor belts and their material loads. This critical component ensures the stable and efficient operation of conveyor systems. By offering exceptional value and performance, these rollers are indispensable in material transportation, earning acclaim across a wide range of fields and industries. As they evolve, they receive widespread commendation and admiration from users, solidifying their position as essential components in modern industrial applications.
Our company proudly leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are vital to the stability of self-aligning roller systems, meticulously linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a critical role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in producing parallel rollers, highly valued for their superb wear resistance and exceptionally low friction coefficient, which significantly reduces belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even in the harshest conditions. They are anti-static, and resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform seamlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and easy installation and maintenance ensure smooth, maintenance-free operation with a prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every need.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.