Product Name: Conveyor Idler
Category: Conveyor Idler
Experience unmatched engineering prowess with our Conveyor Idler, a paradigm of impeccable craftsmanship. This superbly engineered element guides and sustains conveyor belts with unparalleled accuracy and elegance, ensuring a seamless flow of material transport that markedly enhances operational efficacy. Constructed from the best, most enduring materials, this idler is adept at managing heavy-duty loads and braving the toughest environmental challenges effortlessly. Its precision-crafted design significantly curtails friction and wear, thereby prolonging the lifespan of your conveyor belt and dramatically lowering maintenance expenses. Featuring an inherently user-friendly design, the Conveyor Idler allows for effortless installation and upkeep, making it an essential component for sectors such as mining, construction, and manufacturing. Elevate your conveyor system with our resilient, stalwart, and enduring Conveyor Idler, and witness a remarkable surge in productivity.
Our cutting-edge polyurethane products epitomize contemporary engineering brilliance, showcasing an impressive suite of exceptional features. These products stand out with remarkable wear and oil resistance, and robust resilience against acids and alkalis. They further excel in ozone and age resistance, maintaining incredible durability even in low-temperature environments. With superior tear resistance and outstanding impact absorption, their excellent elasticity and vibration damping capabilities make them perfect for high-load applications. These versatile wonders are extensively utilized across a broad spectrum of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface, meticulously crafted from ultra-high molecular weight polyethylene pipe-a groundbreaking innovation from our factory. This revolutionary material outshines traditional metal rollers with its exceptional wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. Capitalizing on the superior mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), considered the best among engineering plastics, both the roller surface and seat cover offer unparalleled performance, establishing a new standard compared to conventional materials.
Discover the engineering wonder of the tapered self-aligning roller, expertly crafted to provide steadfast support for conveyor belts and their material loads. This critical component ensures the stable and efficient operation of conveyor systems. By delivering extraordinary value and performance, these rollers become indispensable in material transportation, earning accolades across a vast array of fields and industries. As they continue to evolve, they garner widespread acclaim and admiration from users, cementing their status as essential components in modern industrial applications.
Our company is a trailblazer in the specialized production of wing rollers, also recognized as retaining or vertical rollers. Essential to the stability of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a critical role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in the manufacturing of parallel rollers, highly regarded for their exceptional wear resistance and notably low friction coefficient, which significantly mitigates belt wear. These rollers boast excellent self-lubricating properties, eliminating the necessity for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to endure persistent shocks and vibrations, these rollers operate flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.