Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component, meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Designed with precision, it is a robust and reliable choice for enduring heavy loads and challenging working conditions. The durable construction minimizes friction and wear on the conveyor belt, significantly extending its lifespan while reducing maintenance costs. User-friendly, it offers easy installation and maintenance, making it the ideal solution for a variety of industries, including mining, construction, and manufacturing. Upgrade your conveyor system's efficiency with our dependable and long-lasting Conveyor Idler.
Our innovative polyurethane products are renowned for an impressive array of properties, boasting exceptional wear resistance, as well as resistance to oil, acids, alkalis, and ozone. They are also highly resistant to aging and low temperatures, in addition to tear and impact resistance. Their high elasticity and strong vibration absorption make them the perfect choice for providing substantial load support capacity. These versatile products find extensive applications across a wide spectrum of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material produced independently by our factory. This superior material excels in wear and corrosion resistance, non-adhesion, and self-lubrication, setting itself apart from traditional metal rollers. Employing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver exceptional performance advantages over conventional materials.
The tapered self-aligning roller is expertly designed to offer robust support for conveyor belts and the materials they transport, serving as a crucial component for ensuring stable operation of conveyor systems. Exhibiting substantial value and efficacy, these rollers play a pivotal role in material transportation. Their exemplary characteristics have solidified their essential role across diverse fields and industries. They continue to evolve and thrive, garnering continuous praise and admiration from users.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers are critical in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We excel in the production of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory provides a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.