Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, high-caliber component, intricately crafted to seamlessly support and guide conveyor belts, ensuring uninterrupted and efficient material transport. Fabricated from durable materials, this idler is engineered to endure substantial loads and challenging environments. Its expertly designed structure minimizes friction and wear on conveyor belts, remarkably prolonging their lifespan and reducing maintenance costs. User-friendly, with straightforward installation and maintenance, the Conveyor Idler emerges as an optimal solution for a multitude of industries, including mining, construction, and manufacturing. Enhance your conveyor system's efficacy with our steadfast and long-lasting Conveyor Idler.
Our groundbreaking polyurethane products boast an impressive spectrum of properties, featuring exceptional wear, oil, and acid-alkali resistance. They also offer ozone resilience, aging resistance, and tenacity at low temperatures, as well as tear and impact resistance. Their high elasticity and outstanding vibration absorption make them perfect for accommodating heavy loads. These versatile products are extensively utilized across diverse sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performing material exclusively produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. With the integration of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its outstanding mechanical and physical attributes among engineering plastics, ensures that the roller surface and seat cover deliver superior performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and their loads, acting as a pivotal component to ensure the stable operation of conveyor systems. These rollers deliver significant value and effectiveness in use, playing a crucial role in material conveyance. Their exceptional product features have cemented their indispensable status across a wide range of sectors and industries. Over time, they have continued to advance and excel, earning ongoing acclaim and recognition from users.
Our company excels in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are crucial in self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, celebrated for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under severe conditions. They offer anti-static capabilities and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee seamless performance and extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}